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Yamaha Grizzly 125 YFM125 YFM 125 04-2012 Service Repair Workshop Manual

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This manual covers the ATV, including models YFM125 and YFM125G, produced between 2004 and 2012. Renowned for its compact and fuel-efficient 125cc engine, this model is designed for recreational trail...
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Taper: Atv
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Yamaha Grizzly 125 YFM125 YFM 125 04-2012 Service Repair Workshop Manual
This manual covers the ATV, including models YFM125 and YFM125G, produced between 2004 and 2012. Renowned for its compact and fuel-efficient 125cc engine, this model is designed for recreational trail riding and light utility tasks, offering a solid entry point into the world of all-terrain vehicles. The legacy in ATV manufacturing ensures a focus on engineering quality and reliability, making the Grizzly 125 a dependable choice for its intended applications. This comprehensive service repair workshop manual provides detailed instructions and specifications essential for the maintenance and repair of your ATV. It covers a wide range of systems, including engine service, transmission, chassis, electrical systems, fuel system, suspension, steering, and brakes. With step-by-step procedures for component disassembly and assembly, diagnostic troubleshooting guides, and crucial torque specifications, this manual is an indispensable resource for owners and technicians aiming to keep their ATV in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 125
Model Code:
YFM125, YFM125G
Vehicle Type:
ATV (All-Terrain Vehicle)
Trim Level:
Hunter Edition (implied)
Codes
Manual Product Name:
Yamaha Grizzly 125 YFM125 YFM 125 04-2012 Service Repair Workshop Manual
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range utility ATV
Competitive Analysis
Key Competitors:
Honda TRX250EX, Suzuki LT-Z250 Quadsport, Polaris Sportsman 330 (engine displacement comparison)
Key Features Of Vehicle
Engine Size Appeal:
Compact and fuel-efficient 125cc engine suitable for younger riders or light trail use
Utility Focus:
Designed for recreational trail riding and light utility tasks
Key Features Of Manual
Instant Access:
Digital delivery provides immediate access to repair information
Cost Effectiveness:
More economical than purchasing a physical copy from dealerships or third-party sellers
Print Flexibility:
Ability to print specific sections reduces wear and tear on the original digital file and allows for targeted use
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Specific Models Covered:
YFM125, YFM125G
Page Count
Estimated Page Count:
Comprehensive (Specific count not provided, typical for this era's service manuals is 300-600+ pages)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Included (Disassembly, assembly, inspection, repair of engine components)
Transmission Service:
Included (CVT, gear reduction inspection, maintenance)
Chassis And Frame:
Included (Frame inspection, component mounting, alignment)
Electrical System:
Included (Wiring diagrams, ignition system, lighting, charging system, starter)
Fuel System:
Included (Carburetor, fuel tank, fuel lines, fuel pump if applicable)
Suspension:
Included (Front and rear suspension components, adjustments, repair)
Steering:
Included (Steering linkage, handlebars, tie rods, alignment)
Brakes:
Included (Brake system components, hydraulic lines, pad replacement, adjustment)
Lubrication System:
Included (Oil change procedures, fluid specifications, lubrication points)
Clutch System:
Included (Primary and secondary clutch inspection, maintenance)
Cooling System:
Not Applicable (Typically air-cooled for this model)
Seat And Bodywork:
Included (Seat removal, fender, plastic body panel maintenance)
Locks And Security:
Included (Ignition switch, steering lock maintenance)
Procedures Included
Preventative Maintenance:
Included (Scheduled maintenance, inspections, fluid changes)
Troubleshooting:
Included (Diagnostic procedures for common issues)
Major Repairs:
Included (Engine rebuilds, transmission overhauls)
Component Disassembly Assembly:
Included (Step-by-step instructions for all major systems)
Wiring Diagrams:
Included (Detailed electrical schematics)
Torque Specifications:
Included (Crucial for proper assembly and safety)
Technical Depth
Depth:
Comprehensive (Covers everything from basic maintenance to complete engine and transmission overhauls)
Diagnostic Capabilities:
Advanced (Includes troubleshooting trees and common fault identification)
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF (depends on original scan quality)
Print Quality
Printability:
High (Designed for printing sections or entire manual)
Binding Type
Binding Type Recommendation:
3-ring binder for ease of use in a workshop environment
Paper Type
Recommended Paper Type For Printing:
Durable, matte finish paper suitable for workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
125cc
Bore X Stroke:
52.0 mm x 58.0 mm (typical for this engine family, to be confirmed in manual)
Compression Ratio:
9.2:1 (typical, to be confirmed in manual)
Performance
Horsepower Est:
Approx. 8-10 HP (at crankshaft, to be confirmed in manual)
Torque Est:
Approx. 7-9 lb-ft (at crankshaft, to be confirmed in manual)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM series, specific model to be confirmed in manual)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Shaft Drive, 2WD (Rear Wheel Drive typical for 125cc models)
Features
Gear Reduction:
Included for low-speed torque
Clutch Type:
Wet, multi-plate automatic clutch
📐 Dimensions
Exterior
Length:
Approx. 69.5 inches (1765 mm) (to be confirmed in manual)
Width:
Approx. 40.2 inches (1020 mm) (to be confirmed in manual)
Height:
Approx. 43.1 inches (1095 mm) (to be confirmed in manual)
Weights
Dry Weight:
Approx. 300 lbs (136 kg) (to be confirmed in manual)
Ground Clearance:
Approx. 6.5 inches (165 mm) (to be confirmed in manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for ATVs (as per manufacturer)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), drum brake often on rear parking brake
Passive Features
Handlebars:
Wide handlebars for control and stability
Seat Design:
Comfortable, contoured seat for rider stability
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, warning lights)
Driver Assistance
Features:
None typical for this model year and segment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months (typical, refer to manual for exact schedule)
Air Filter Cleaning:
Regularly, or every 20 hours (typical)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG, SAE 10W-30) (verify in manual)
Engine Oil Capacity:
Approx. 1.1 L (1.2 US qt) (without filter change, verify in manual)
Gear Oil Type:
Yamaha Gear Oil (or SAE 80 Hypoid gear oil) (verify in manual)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (verify in manual)
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), battery, spark plugs
Carburetor Tuning:
May require occasional adjustment due to altitude or fuel changes
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha is a pioneer in the ATV industry, known for durable and reliable off-road vehicles.
Model Evolution
Grizzly Lineup:
The Grizzly 125 is part of Yamaha's long-standing Grizzly family, characterized by utility and comfort.
Production
Manufacturing Location:
Primarily Japan or USA (typical for Yamaha's ATV production)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are commonly cited for this entry-level model, but Yamaha's ATV lineup is generally well-regarded for reliability.
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