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AJS 350 & 500CC 1949 REVUE TECHNIQUE

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This manual covers the AJS 350 & 500cc motorcycles produced in 1949. These motorcycles are recognized for their robust engineering and performance characteristic of the post-war British motor industry. The...
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Taper: Motorcycle
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UGS: 135017
AJS 350 & 500CC 1949 REVUE TECHNIQUE
This manual covers the AJS 350 & 500cc motorcycles produced in 1949. These motorcycles are recognized for their robust engineering and performance characteristic of the post-war British motor industry. The 350cc models typically offered around 18-20 BHP, while the 500cc variants provided an estimated 22-26 BHP. Both were equipped with air-cooled, single-cylinder, four-stroke engines and featured manual transmissions with wet multi-plate clutches. These machines were well-regarded in their era for handling and durability, making them a significant part of motorcycling history. The comprehensive workshop repair and technical guide is designed to assist AJS motorcycle owners and independent workshops with the complete restoration and maintenance of their vehicles. It details engine overhaul, gearbox operation, carburetor tuning, electrical systems, front fork assembly, steering head, frame inspection, wheel and brake servicing, and control adjustments. The manual provides routine servicing procedures, step-by-step repair instructions, troubleshooting guidance, and essential technical specifications, all supported by high-quality illustrations and diagrams. This resource is intended to be accessible even to those with basic mechanical knowledge, enabling significant cost savings on repairs and maintenance.
🏷️ Basic Information
Identification
Make:
AJS
Model:
350 & 500cc
Year:
1949
Codes
Product Code:
REVUE TECHNIQUE
👋 Introduction
Market Position
Target User:
AJS motorcycle owners and independent workshops
Competitive Analysis
Value Proposition:
Enables significant cost savings on repairs and maintenance
Key Features
Information Type:
Technical information for 100% condition restoration
Accessibility:
Designed to be understood even by those with basic mechanical aptitude
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive front-to-back vehicle repair and maintenance
Page Count
Estimated Page Count:
Not specified, but implies extensive detail
Manual Type
Type:
Workshop Repair Manual / Technical Guide
Language
Language:
Likely French (based on 'Revue Technique')
Format
Format:
Printable individual files (digital delivery implied)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, component replacement
Transmission:
Gearbox operation, maintenance, repair
Carburetter:
Carburetor tuning, rebuilding, and adjustment
Electrical Equipment:
Wiring diagrams, ignition system, lighting, charging system
Forks And Frame:
Front fork assembly, steering head, frame inspection and repair
Wheels And Brakes:
Brake system maintenance and repair, wheel bearing servicing
Controls:
Handlebar controls, throttle, clutch, brake levers
Lubrication:
Lubrication points, schedules, and fluid specifications
Procedures Included
Maintenance:
Routine servicing, adjustments, inspections
Repairs:
Step-by-step repair instructions for various components
Troubleshooting:
Guidance for diagnosing and resolving common issues
Technical Specifications:
Detailed data for adjustments and assemblies
Spare Parts:
Identification and reference for spare parts
Tools And Equipment:
Recommended tools and special equipment for repairs
Technical Depth
Depth:
Detailed illustrations, depth illustrations, step-by-step explanations
Audience Level:
Accessible with basic mechanical knowledge
📊 Manual Specifications
File Format
Digital Format:
Printable documents (PDF or similar implied)
Print Quality
Illustration Quality:
High-quality illustrations and diagrams
Binding Type
Binding:
Not applicable for digital delivery of printable files
Paper Type
Paper Recommendation:
User choice upon printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, single-cylinder, four-stroke
Engine Displacement 350:
Approximately 350cc (specific bore/stroke not provided in description)
Engine Displacement 500:
Approximately 500cc (specific bore/stroke not provided in description)
Performance
Horsepower 350:
Estimated 18-20 BHP (typical for the era)
Horsepower 500:
Estimated 22-26 BHP (typical for the era)
Fuel System
Carburetor Type:
Likely Amal or similar British carburetor (specific model not in description)
🔧 Transmission
Standard
Transmission Type:
Manual, likely constant mesh
Gear Count:
Likely 4-speed
Features
Clutch Type:
Wet multi-plate
📐 Dimensions
Exterior
Vehicle Type:
Motorcycle
Wheelbase:
Specific dimensions not provided in description
Weights
Dry Weight:
Approximate 350cc: 350-380 lbs; 500cc: 380-420 lbs (estimated for era)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (pre-dates modern safety ratings for motorcycles)
Active Features
Braking System:
Drum brakes front and rear
Passive Features
Lighting:
Headlight, tail light, brake light (as per era standards)
💡 Technology Features
Infotainment
Infotainment System:
None (classic motorcycle)
Driver Assistance
Rider Assistance:
None (classic motorcycle)
Connectivity
Connectivity Features:
None (classic motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Likely every 1,000-2,000 miles (user to consult manual for specifics)
Valve Clearance Adjustment:
Recommended at regular intervals, details in manual
Fluid Specifications
Engine Oil Grade:
Likely SAE 50 or SAE 20W-50 (user to consult manual for exact specification)
Transmission Oil:
Likely gear oil or motor oil (user to consult manual)
Brake Fluid:
If hydraulic, otherwise lubrication for cables/actuators
Known Issues
Common Wear Items:
Valve guides, piston rings, clutch plates, cam followers
Electrical Reliability:
Wiring integrity and dynamo output can be points of attention
Carburetor Performance:
Tuning sensitivity and potential for wear on jets and throttle slides
📚 Vehicle History
Brand Heritage
Manufacturer:
Associated Motor Cycles Ltd (AMC), UK
Model Evolution
Predecessors:
AJS produced a range of motorcycles before 1949, including variants of 350 and 500cc models.
Production
Era Significance:
Post-war British motorcycle industry, known for robust engineering.
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
AJS motorcycles were well-regarded for their performance and durability in their era.
Ratings
Performance Reviews:
Contemporary reviews often praised their handling and engine characteristics.
Certifications
Manufacturing Standards:
Built to the engineering standards of the late 1940s British motor industry.
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