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Triumph Motorcycle 1950-1964 TRW 500 Repair Srvc Manual

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🏷️ Basic Information Identification Make: Triumph Model: TRW 500 Year Range: 1950-1964 Engine Type: 500cc OHV Parallel-Twin 👋 Introduction Market Position Target Audience: Triumph TRW 500 owners, mechanics, and vintage...
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Triumph Motorcycle 1950-1964 TRW 500 Repair Srvc Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
TRW 500
Year Range:
1950-1964
Engine Type:
500cc OHV Parallel-Twin
👋 Introduction
Market Position
Target Audience:
Triumph TRW 500 owners, mechanics, and vintage motorcycle enthusiasts
Competitive Analysis
Value Proposition:
Comprehensive and cost-effective alternative to professional workshop servicing
Key Features
Comprehensiveness:
The most comprehensive service, maintenance, and repair manual available for the Triumph TRW 500
Ease Of Use:
Step-by-step instructions and exploded views simplify complex repairs
📋 Manual Details
Coverage Areas
Page Count:
164
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download (Self-Extracting)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, troubleshooting, and component replacement
Carburetter:
Adjustment, cleaning, and rebuild of common carburettor types
Gearbox:
Disassembly, assembly, and maintenance of the gearbox
Front Fork:
Telescopic front fork service and repair
Wheels:
Spoke wheel maintenance, bearing service, and tire replacement
Electrical System Bth:
BTH magneto and associated ignition components
Electrical System Lucas:
Lucas dynamo, lighting, and battery charging systems
Procedures Included
Maintenance:
Regular servicing, lubrication, and adjustments
Troubleshooting:
Diagnostic procedures for common performance issues
Repair:
Step-by-step repair instructions for all major components
Exploded Views:
Detailed diagrams illustrating component relationships and assembly
Technical Depth
Diagnostic Capabilities:
Advanced troubleshooting and fault finding for both mechanical and electrical systems
Rebuild Instructions:
Comprehensive instructions for complete engine and gearbox rebuilds
Part Identification:
Detailed component identification and assembly order
📊 Manual Specifications
File Format
File Type:
PDF
Extraction Method:
Self-executing extractor for faster download and extraction
Searchability:
Bookmarked for quick navigation
Printability:
Printable PDF
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
499cc (30.4 cubic inches)
Engine Configuration:
OHV Parallel-Twin
Bore X Stroke:
63mm x 80mm (approx.)
Compression Ratio:
Typical 6.5:1 or 7.0:1 (depending on variant)
Performance
Horsepower:
Approximately 27-30 bhp at 6,000 rpm (varies by tuning and year)
Torque:
Not explicitly stated in product info, but substantial for its era.
Fuel System
Carburetor Type:
Typically single Amal (e.g., Monobloc) or similar British carburetors.
Fuel Type:
Lead-replacement or high-octane gasoline (depending on original specification and modern fuel availability).
🔧 Transmission
Standard
Gearbox Type:
4-speed constant mesh
Optional
Clutch Type:
Dry, multi-plate
Features
Shift Mechanism:
Positive stop foot change
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 55 inches (1397 mm)
Weights
Dry Weight:
Approx. 360-380 lbs (163-172 kg)
🛡️ Safety Features
Ratings
Historical Context:
Safety standards were significantly different in this era. Modern safety ratings are not applicable.
Active Features
Brakes:
Drum brakes front and rear
Passive Features
Lighting:
Basic headlamp, tail lamp, and brake light (Lucas system coverage)
💡 Technology Features
Infotainment
Instrumentation:
Mechanical speedometer and warning lamps (if fitted)
Driver Assistance
N/A:
Not applicable to this era of motorcycle
Connectivity
N/A:
Not applicable to this era of motorcycle
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 1,000-1,500 miles (manual will specify exact interval and procedure)
Valve Adjustment:
Recommended at regular intervals (manual will detail procedure and clearance)
Fluid Specifications
Engine Oil:
Typically SAE 20W-50 or SAE 30 monograde oil (specific recommendation in manual)
Gearbox Oil:
Motorcycle-specific gearbox oil or suitable EP gear oil (specific recommendation in manual)
Known Issues
Oil Leaks:
Common in vintage British motorcycles due to sealing materials and design.
Electrical System:
Wear and tear on Lucas dynamo and regulator systems, BTH magneto maintenance.
Carburetor Tuning:
Requires careful tuning for optimal performance and reliability.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Engineering Co. Ltd., Meriden, Warwickshire, England
Model Evolution
Trw Origin:
The TRW 500 was a civilian version of the military TRW 500cc motorcycle, developed for post-war civilian use.
Engine Development:
Utilized Triumph's robust and popular OHV parallel-twin engine design.
Production
Production Period:
1950s through the early 1960s
🏆 Awards & Recognition
Recognitions
Historical Impact:
Triumph motorcycles of this era were renowned for their performance and handling, contributing to the brand's racing heritage.
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