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Triumph 1956 62 Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Models Covered: Speed Twin, Thunderbird, Tiger 100, Trophy TR5, Tiger 110, Trophy TR6 Years Covered: 1956-1962 👋 Introduction Market Positioning Target Audience: Triumph motorcycle...
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Taper: Motorcycle
Distributeur:
UGS: 470813
Triumph 1956 62 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Models Covered:
Speed Twin, Thunderbird, Tiger 100, Trophy TR5, Tiger 110, Trophy TR6
Years Covered:
1956-1962
👋 Introduction
Market Positioning
Target Audience:
Triumph motorcycle owners and independent repair shops specializing in vintage British motorcycles
Historical Context:
These Triumph models were renowned for their performance, reliability, and distinctive British styling, making them highly sought after by enthusiasts.
Brand Image:
Triumph represented sporting prowess and iconic British style during this era, influencing motorcycle culture globally.
Competitive Analysis
Value Proposition:
Provides professional-level repair information at a fraction of the cost of dealership service, enabling DIY enthusiasts to perform complex maintenance and repairs.
Key Features
Key Benefit:
Detailed, step-by-step instructions and diagnostic information for efficient and accurate vehicle maintenance and repair.
Manual Utility:
Essential resource for preserving the originality and functionality of classic Triumph motorcycles.
Diy Advantage:
Empowers owners to perform comprehensive maintenance and repairs, saving on labor costs and fostering a deeper connection with their classic motorcycle.
📋 Manual Details
Manual Characteristics
Page Count:
193
Language:
English
Format:
PDF DOWNLOAD
Manual Type:
Service and Repair Manual
📖 Manual Coverage
Systems Covered
Systems:
General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Electrical System, Chassis
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Carburetor tuning, rebuilding, and fuel tank/line maintenance.
Lubrication System:
Oil pump servicing, oil filter (if applicable), and oil flow pathways.
Electrical System Details:
Wiring diagrams, ignition timing, lighting circuits, charging system diagnostics.
Chassis Components:
Frame, front forks, rear suspension (swingarm and shocks), wheels, bearings, steering assembly.
Bodywork:
Covers fuel tank, fenders, seat, side covers, and other body panels, including mounting and care.
Controls:
Handlebars, levers, cables (throttle, clutch, brake), footrests, and gear shift mechanism.
Procedures Included
Procedures:
Maintenance, Servicing, Diagnosis, Repair
Diagnostic Guides:
Troubleshooting charts and step-by-step diagnostic procedures for common and uncommon faults.
Repair Instructions:
Detailed instructions for replacing worn or damaged parts, including torque specifications.
Maintenance Schedules:
Recommended service intervals for various components and checks.
Technical Depth
Depth:
Professional Technician Level
Diagnostic Capability:
Covers fault diagnosis for all major systems, including performance issues, starting problems, and electrical faults.
Rebuild Procedures:
Detailed instructions for complete engine, gearbox, and chassis component overhauls.
📊 Manual Specifications
File And Print
File Format:
PDF
Printable:
Yes
Compatibility:
Windows/Mac
Software Requirement:
Adobe PDF Reader
PDF Quality:
High-resolution scans suitable for clear viewing and printing.
Searchability:
Likely text-searchable if the PDF was created with OCR, though older scans may be image-based.
⚙️ Engine Specifications
Primary Engine Variants
Engine Types:
Parallel-twin cylinder engines
Performance
Typical Displacement:
200cc to 650cc (Varies by model: Tiger 100 ~350cc, Tiger 110 ~350cc, Speed Twin ~500cc, Thunderbird ~650cc, Trophy TR5 ~500cc, Trophy TR6 ~650cc)
Horsepower Range:
Approx. 25-40 bhp, model dependent.
Torque Characteristics:
Strong low-to-mid-range torque typical of British parallel twins.
Fuel System
Carburetion:
Single or Twin Amal Carburetors (specific models and configurations vary)
Fuel Type:
Leaded gasoline (approx. 90-98 octane) required for engines of this era. Manual may suggest lead substitutes or additives.
Engine Design
Cylinder Arrangement:
Parallel-twin, air-cooled
Valve Train:
Overhead valve (OHV) operated by pushrods and rocker arms.
🔧 Transmission
Transmission Type
Type:
Constant Mesh Gearbox
Transmission Features
Clutch Type:
Dry Plate
Gearbox Operation:
Pre-Unit Construction (Engine and Gearbox as separate units) for most models in this range, though unit construction began to appear later in the period.
Gear Ratios:
Specific gear ratios vary by model and are detailed within the manual, crucial for performance tuning and diagnostics.
📐 Dimensions
Wheelbase
Typical Wheelbase:
Approximately 54-56 inches (1372-1422 mm), varies by model
Weights
Typical Dry Weight:
Approximately 350-400 lbs (159-181 kg), varies by model
Load Capacity:
The manual will specify rider and passenger weight limits and cargo considerations.
Exterior
Wheel Size:
Typically 19-inch front and 18-inch rear spoked wheels.
Tyre Sizes:
Commonly 3.50-19 front and 4.00-18 rear, or similar metric equivalents. Specifics vary by model.
🛡️ Safety Features
Braking System
Front Brake:
Drum Brake (typically 7-inch or 8-inch, expanding shoe)
Rear Brake:
Drum Brake (typically 7-inch or 8-inch, expanding shoe)
Wheel Rim Type:
Spoked wheels with clincher or}}$.hookless}} rims.
💡 Technology Features
Electrical System
Ignition System:
Coil and Magneto Ignition (depending on specific model and year variant, or aftermarket upgrades).
Charging System:
Dynamo (Generator) with mechanical voltage regulator, or early alternators on later models.
Lighting
Headlight System:
Single headlight unit with incandescent bulb. 6-volt or 12-volt electrical system depending on year and specification.
Infotainment
Audio System:
Not applicable. Focus is on mechanical and electrical systems of the motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles (3,200-4,800 km) or annually, as specified in the manual.
Ignition Points Gap:
Periodic checking and adjustment of ignition points gap (e.g., 0.014-0.016 inches) is a critical maintenance task.
Valve Clearance Interval:
Typically every 3,000-6,000 miles (4,800-9,600 km), manual will specify.
Fluid Specifications
Engine Oil Type:
SAE 20W/50 or SAE 30 (mineral oil) often recommended; specific viscosity depends on climate and engine condition. Manual will specify precise recommendations.
Gearbox Oil Type:
SAE 20W/50 or specific motorcycle gearbox oil. Separate gearbox lubrication system.
Brake Fluid Type:
Not applicable for drum brakes; relies on mechanical actuation. However, the manual may cover brake shoe inspection and adjustment.
Known Issues
Common Wear Items:
Valve guides, cam followers, clutch plates, primary drive chain, wheel bearings, and fork seals.
Carburetor Issues:
Float bowl leaks, jet clogging, vacuum leaks at intake manifold.
Electrical Issues:
worn wiring insulation, faulty regulators, points issues, weak spark.
Engine Internal:
Oil leaks from crankcase seals, wear in the timing chain and tensioner, potential for cam wear.
Tune Up Procedures
Tune Up Components:
Spark plugs, ignition points, condenser, carburetor adjustment, valve clearance adjustment, timing checks.
Valve Adjustment:
Cold valve clearance adjustment required periodically for optimal performance and engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Engineering Co. Ltd., UK
Model Evolution
Significance Of Period:
This period represents a golden age for Triumph motorcycles, featuring iconic parallel-twin engines that defined British motorcycle performance and style.
Iconic Models:
The Speed Twin, Thunderbird, and Trophy models from this era are considered legendary and helped cement Triumph's reputation for performance and style.
Production
Manufacturing Era:
Post-war era, continuing the legacy of pre-war designs with significant updates.
Manufacturing Locations:
Meriden Works, Coventry, England.
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