Target Audience:
Enthusiasts, DIY mechanics, classic car owners
Competitor Manuals:
Factory service manuals, other aftermarket manuals (e.g., Autodata)
Unique Selling Points:
Instant download, comprehensive coverage of a specific iconic model range, detailed diagrams and explanations.
Covered Years:
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Model Variants Covered:
Nuova 500, 500 D, 500 F, 500 L, 500 R, Giardiniera
Estimated Page Count:
Approx. 200-300 pages (typical for Haynes manuals of this era)
Type:
Service and Repair Manual
Format:
Digital Download (PDF)
Engine:
Yes (including disassembly, assembly, tuning, troubleshooting)
Fuel System:
Yes (carburetor, fuel pump, lines)
Ignition System:
Yes (distributor, ignition coil, spark plugs)
Cooling System:
Yes (air-cooled engine specifics, blower fan)
Transmission:
Yes (manual transmission service, clutch)
Drivetrain:
Yes (rear-wheel drive components, axles)
Brakes:
Yes (hydraulic system, drum brake service, parking brake)
Suspension:
Yes (front transverse leaf spring, rear leaf springs, shock absorbers)
Steering:
Yes (steering box, linkage)
Electrical System:
Yes (wiring diagrams, battery, generator, starter, lighting, horn)
Bodywork:
Yes (body panel repairs, doors, windows, trim)
Interior:
Yes (seat repairs, dashboard, controls)
Maintenance:
Yes (regular servicing, fluid checks, lubrication)
Troubleshooting:
Yes (diagnostic procedures for common problems)
Repair:
Yes (step-by-step repair instructions for all major components)
Overhaul:
Yes (engine and transmission rebuild procedures)
Assembly Disassembly:
Yes (detailed guidance on taking apart and putting back together)
Diagnostics:
Yes (identifying causes of issues)
Wiring Diagrams:
Yes (comprehensive electrical schematics)
Depth:
Comprehensive (from basic maintenance to major overhauls)
Engine Type:
Air-cooled, two-cylinder, four-stroke
Displacement Range:
479cc to 700cc (depending on model variant and year)
Horsepower Range:
Approx. 13 hp to 30 hp (depending on engine variant)
Carburetor Types:
Solex, Weber (specific models vary)
Ignition Type:
Distributor-based, coil ignition
Cooling Method:
Forced air cooling via fan
Wheelbase:
Approx. 1840 mm (72.4 in) (varies slightly by model)
Length:
Approx. 2970 mm (116.9 in) (varies slightly by model)
Width:
Approx. 1320 mm (52 in) (varies slightly by model)
Height:
Approx. 1320 mm (52 in) (varies slightly by model)
Curb Weight:
Approx. 400-500 kg (880-1100 lbs) (depending on model)
Gross Vehicle Weight Rating:
Specific GVWR detailed in manual
Oil Change Interval:
Typically every 3,000 - 5,000 km (approx. 2,000 - 3,000 miles), consult manual for exact specs.
Tune Up Interval:
Regular checks recommended, specific intervals for points, condenser, spark plugs in manual.
Engine Oil Type:
Typically SAE 30 or SAE 20W-50 (specific viscosity depends on ambient temperature, consult manual)
Engine Oil Capacity:
Approx. 2.5 - 3.0 liters (depending on model and oil filter)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic fluid (check manual for specific recommendation)
Gearbox Oil Type:
Hypoid gear oil (e.g., GL-4) - capacity and specific type in manual
Common Problems:
Rust on body panels, carburetor tuning issues, electrical system gremlins, clutch wear, engine overheating if cooling system is neglected.
Maintenance Focus Areas:
Regular oil changes (using correct viscosity), checking and cleaning cooling fins, ignition timing, brake system checks.
Nuova 500 Introduction:
Launched in 1957, designed by Dante Giacosa.
Major Variants:
Nuova 500 (1957), 500 D (1960), 500 F (1965), 500 L (1968), 500 R (1972), Giardiniera (estate version, 1960).
Production Period:
1957-1975 (original model)
Production Location:
Italy (Turin)
