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Triumph T100S Tiger 100 1960-1973 Workshop Service Manual

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🏷️ Basic Information Identification Make: Triumph Model: Tiger 100 Model Variant: T100S Generation Model Years Covered: 1960-1973 Codes Chassis Codes: Likely various designations across the years, specific to T100S variants....
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Taper: Motorcycle
Distributeur:
UGS: 90409
Triumph T100S Tiger 100 1960-1973 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Tiger 100
Model Variant:
T100S
Generation
Model Years Covered:
1960-1973
Codes
Chassis Codes:
Likely various designations across the years, specific to T100S variants. Manual would detail these.
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts working on Triumph T100S Tiger 100 motorcycles from 1960-1973.
Competitive Analysis
Value Proposition:
Offers comprehensive, detailed, and step-by-step repair information crucial for maintaining and restoring classic Triumph motorcycles.
Key Features
Delivery Method:
Instant Download, no shipping costs.
Completeness:
Described as 100% complete and intact, with no missing or corrupt pages/sections.
Usability:
Easy-to-read, simple explanations, suitable for those with less experience.
📋 Manual Details
Coverage Areas
All Components:
Yes
Page Count
Page Count:
258
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the Tiger 100's engine, including top-end and bottom-end components.
Transmission:
Detailed procedures for gearbox maintenance, repair, and adjustment.
Frame And Body:
Information on frame inspection, bodywork repairs, and component removal/installation.
Electrical System:
Includes wiring diagrams, component testing, and troubleshooting for the electrical system.
Suspension And Steering:
Covers front forks, rear shock absorbers, steering head bearings, and related components.
Brakes:
Details on brake system maintenance, adjustment, and component replacement (drum brakes likely).
Fuel System:
Includes carburetor tuning, fuel tank, and fuel line servicing.
Exhaust System:
Information on exhaust pipe and silencer maintenance.
Procedures Included
Routine Maintenance:
Yes, covers oil changes, filter replacement, chain adjustment, etc.
Troubleshooting:
Yes, detailed diagnostic procedures for common and uncommon issues.
Disassembly And Assembly:
Step-by-step instructions for all major components.
Adjustments:
Comprehensive guidance on tuning and adjusting various systems.
Repair And Rebuild:
In-depth procedures for rebuilding major assemblies like the engine and gearbox.
Component Testing:
Methods for testing the functionality of various parts.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to full engine and gearbox rebuilds. Suitable for both DIY enthusiasts and professional mechanics.
Pictorial Diagrams:
Yes, includes detailed illustrations, exploded diagrams, drawings, and photos.
Special Tools:
References and illustrations for necessary special service tools.
Specifications:
Includes service data, tightening torques, wear limits, and factory specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, parallel-twin cylinder (typical for Tiger 100)
Displacement:
Approx. 498cc (based on Tiger 100 designation and T100S variant)
Bore X Stroke:
Specific figures would be detailed within the manual, typically around 63mm x 80mm for early models.
Compression Ratio:
Varied by year and specific T100S tune, details provided in manual.
Performance
Horsepower:
Typically in the range of 30-34 bhp, detailed specifications in the manual.
Torque:
Specific torque figures would be detailed within the manual.
Fuel System
Carburetor:
Likely single or twin Amal carburetors, manual will specify models and settings.
Fuel Type:
Leaded gasoline, manual will specify octane requirements.
Ignition System
Ignition Type:
Coil and distributor or magneto ignition, manual will detail specifics and timing.
🔧 Transmission
Standard
Gearbox Type:
4-speed or 5-speed constant mesh gearbox (depending on specific year/variant, manual clarifies).
Clutch Type:
Wet multi-plate clutch.
Features
Gear Ratios:
Specific gear ratios for each speed will be listed in the manual.
Gearbox Oil Type:
Manual will specify recommended gearbox oil grade and capacity.
📐 Dimensions
Exterior
Wheelbase:
Specific figures vary by year, manual will provide accurate measurements.
Weights
Dry Weight:
Typically around 350-370 lbs, manual will provide exact specifications.
Fuel Tank Capacity:
Approx. 3.5 gallons (13 liters), manual will confirm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle from this era did not undergo standardized crash testing like modern cars.)
Active Features
Braking System:
Drum brakes front and rear.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (if equipped).
💡 Technology Features
Infotainment
Infotainment System:
N/A (No electronic infotainment systems typical for this era of motorcycle).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify recommended intervals, typically every 2,000-3,000 miles or annually.
Valve Clearance Check:
Crucial for twin-cylinder engines, manual will provide interval and procedure.
Chain Lubrication And Adjustment:
Regular maintenance required, detailed in manual.
Fluid Specifications
Engine Oil Type:
Manual will specify SAE grades (e.g., SAE 20W-50 or SAE 30) and any specific additives recommended.
Gearbox Oil Type:
Manual will specify appropriate gearbox oil.
Brake Fluid Type:
If hydraulic brakes were present, the manual would specify. Likely drum brakes, so no fluid.
Known Issues
Oil Leaks:
Common in older British twins, manual provides seals and gasket replacement procedures.
Carburetor Tuning:
Amal carburetors require regular adjustment for optimal performance, manual details tuning.
Electrical Gremlins:
Age-related issues with wiring and connections, manual's wiring diagrams are essential.
📚 Vehicle History
Brand Heritage
Manufacturer:
Triumph Motorcycles, a British manufacturer with a long and storied history in motorcycle production.
Model Evolution
Tiger 100 Lineage:
The Tiger 100 was a popular model for Triumph, known for its performance and versatility as a road and occasional off-road machine. The T100S variant likely represented an evolution with specific performance enhancements or features.
Production
Production Period:
The Tiger 100 model line spanned many years, with the T100S variant covering the specified 1960-1973 period.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Triumph Tiger 100 was a highly regarded motorcycle in its time, known for its reliable performance and British engineering. Specific awards would be historical and tied to racing or popular opinion of the era.
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