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Triumph T90 Tiger 90 1960-1973 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: T90 Tiger Model Code: T90 Tiger Generation Production Start Year: 1960 Production End Year: 1973 👋 Introduction Market Position Market Segment: Classic British...
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UGS: 484201
Triumph T90 Tiger 90 1960-1973 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
T90 Tiger
Model Code:
T90 Tiger
Generation
Production Start Year:
1960
Production End Year:
1973
👋 Introduction
Market Position
Market Segment:
Classic British Motorcycles, Performance-oriented twins.
Competitive Analysis
Competitors:
BSA, Norton, Matchless (for comparable twin-cylinder models of the era).
Key Features
Manual Value Proposition:
Provides essential information for maintaining and repairing the Triumph T90 Tiger across a significant production run, empowering DIY enthusiasts and professional mechanics alike.
Instant Access:
Instant download delivery eliminates shipping delays and costs.
📋 Manual Details
Coverage Areas
Model Years Covered:
1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Page Count
Total Pages:
258
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, repair, and adjustment procedures for the Triumph T90 Tiger engine.
Fuel System:
Carburetor service (including jetting, float adjustment), fuel tank, fuel lines, and fuel pump operation and repair.
Ignition System:
Ignition timing, coil testing, spark plug specifications, points and condenser adjustment, and magneto service if applicable.
Transmission And Clutch:
Gearbox disassembly, assembly, lubrication, clutch inspection, adjustment, and replacement.
Suspension And Steering:
Front fork disassembly, seals, oil levels, steering head bearing adjustment, and rear shock absorber service.
Brakes:
Brake drum inspection, shoe replacement, linkage adjustment, and hydraulic system bleeding (if applicable to later models).
Electrical System:
Wiring diagrams, lighting system troubleshooting, charging system (generator/alternator), battery maintenance, and component testing.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fairings (if equipped), and component mounting procedures.
Procedures Included
Maintenance:
Regular service, lubrication points, fluid changes, filter replacement, and general upkeep recommendations.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and mechanical issues, with step-by-step troubleshooting guides.
Repair:
Detailed repair instructions for all major and minor components, including disassembly, component repair, and reassembly.
Installation:
Procedures for the installation and removal of all vehicle components and accessories.
Adjustments:
Precise instructions for all necessary adjustments, including carburetor tuning, ignition timing, brake adjustments, and clutch play.
Technical Depth
Depth:
Comprehensive, ranging from basic user maintenance to full engine and gearbox rebuilds. Includes detailed specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital File)
Software Requirement
Reader Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Parallel-twin cylinder, four-stroke
Displacement:
200cc (Approximate - specific bore/stroke for T90 Tiger would be detailed in the manual).
Bore X Stroke:
Details specific to T90 Tiger engine variants available in the manual.
Compression Ratio:
Specifications vary by model year and tuning, detailed in the manual.
Performance
Horsepower:
Figures for the T90 Tiger are detailed within the manual.
Torque:
Specifications for the T90 Tiger are detailed within the manual.
Fuel System
Carburetor Type:
Likely single or dual Amal carburetors (specific models and sizes detailed in manual).
Fuel Type:
Details on recommended gasoline octane and additive requirements within the manual.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh gearbox.
Optional
Optional Gearbox:
N/A (Standard configuration for this model).
Features
Clutch Type:
Wet multi-plate clutch.
Gear Ratios:
Specific gear ratios for each of the 4 speeds are provided in the manual.
Final Drive:
Chain drive with specific sprocket ratios detailed in the manual.
📐 Dimensions
Exterior
Wheelbase:
Specifications available in the manual, typical for the era.
Length:
Specifications available in the manual.
Width:
Specifications available in the manual.
Weights
Dry Weight:
Specifications available in the manual, essential for handling and transport.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle of this era predates formal crash test rating systems as we know them today).
Active Features
Braking System:
Drum brakes front and rear. Manual provides detailed service procedures.
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals (if equipped), and dashboard illumination. Manual covers troubleshooting and bulb replacement.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Vehicle of this era is pre-infotainment technology).
Driver Assistance
Driver Assistance Features:
N/A (Vehicle of this era lacks modern driver assistance systems).
Connectivity
Connectivity Features:
N/A (Vehicle of this era lacks modern connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals detailed in the manual based on mileage or time, typically around 2,000-3,000 miles.
Tune Up Interval:
Recommendations for regular tune-ups (spark plugs, points, carburetor adjustment) provided in the manual, often every 3,000-6,000 miles.
Fluid Specifications
Engine Oil Type:
Manual will specify viscosity (e.g., 20W50) and type (e.g., SAE 30, 50, or specialized motorcycle oil depending on the era and gearbox design).
Transmission Oil Type:
Specifications for gearbox oil viscosity and type will be detailed in the manual.
Fork Oil Type:
Manual will specify the correct weight and quantity of fork oil for front suspension.
Known Issues
Common Wear Points:
Manual addresses wear on valve guides, piston rings, gearbox bearings, and clutch plates, providing wear limits and repair procedures.
Electrical Faults:
Manual helps diagnose and repair common electrical issues like generator output, faulty wiring connections, and ignition problems.
Carburetor Tuning:
Manual provides detailed guidance on carb tuning for optimal performance and fuel economy, addressing potential issues like poor idling or hesitation.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Triumph Motorcycles is a legendary British motorcycle manufacturer with a rich history dating back to 1902, known for iconic designs and performance.
Model Evolution
T90 Tiger Lineage:
The T90 Tiger was part of Triumph's popular range of parallel-twin motorcycles, offering a blend of performance and usability, building on earlier twin-cylinder designs.
Production
Manufacturing Location:
Meriden, Coventry, United Kingdom.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Triumph motorcycles are renowned for their classic styling, performance, and cultural impact, often garnering enthusiast recognition.
Ratings
Performance Ratings:
The T90 Tiger was considered a capable and stylish motorcycle in its time, appreciated for its smooth twin-cylinder power delivery.
Certifications
Manual Quality Certification:
The manual is described as 100% complete and intact, ensuring comprehensive coverage for repair and maintenance.
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