Systems Covered:
Engine (all variants for the 1960s S-Type), Fuel System, Cooling System, Lubrication System, Ignition System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable to specific 60s models), Drive Shaft, Rear Axle, Suspension (Front and Rear), Steering System, Brakes (Hydraulic System, Parking Brake), Electrical System (Wiring Diagrams, Lighting, Ignition, Charging, Starting), Body and Chassis (Construction, Trim, Glass, Doors, Bumpers), Interior (Seats, Dashboard, Controls)
Engine Mechanical:
Detailed disassembly, inspection, and reassembly procedures for the Jaguar XK engine block, cylinder head, crankshaft, camshafts, connecting rods, pistons, and valvetrain. Torque specifications and clearances for all internal engine components.
Cooling System:
Radiator servicing, water pump replacement, thermostat testing and replacement, fan operation, and coolant hose inspection and replacement. Capacity and coolant type specifications.
Lubrication System:
Oil pump operation, oil filter replacement (e.g., Fram PH8A or equivalent), oil pan removal and cleaning, and oil galleries. Lubrication points for chassis and suspension components.
Ignition System:
Distributor service (points, condenser, rotor), coil testing, spark plug selection and gap settings, HT lead inspection and replacement, and ignition timing adjustment procedures. Wiring diagrams for ignition circuits.
Exhaust System:
Exhaust manifold removal and installation, gasket replacement, pipe routing and clamping, muffler and resonator servicing, and troubleshooting exhaust leaks. Identification of correct exhaust system components.
Rear Axle:
Servicing of the Salisbury or Jaguar-design live rear axle, including differential inspection, gear backlash adjustment, axle shaft removal and installation, wheel bearing maintenance, and brake shoe replacement. Rear axle oil type and capacity.
Suspension Front:
Detailed procedures for servicing the independent front suspension, including kingpins, trunnions, wishbones, coil springs, shock absorbers, and anti-roll bar. Wheel alignment specifications and adjustments.
Suspension Rear:
Maintenance of the independent rear suspension, including half-shafts, trailing arms, universal joints, springs, and shock absorbers. Bushing inspection and replacement. Rear wheel bearing service.
Steering System:
Servicing of the Burman recirculating ball steering box, steering column, track rods, track rod ends, and idler arm. Power steering pump and hydraulic line maintenance. Steering geometry specifications.
Brakes Hydraulic:
Disc brake caliper servicing, piston seal replacement, brake pad replacement, rotor inspection and skimming/replacement, brake line and hose inspection and replacement, master cylinder overhaul, and brake fluid bleeding procedures. Brake balance adjustments.
Electrical Wiring:
Comprehensive wiring diagrams for all electrical circuits, including lighting (headlamps, taillamps, interior lights), charging system (generator/alternator, regulator), starting system, horn, wipers, and instrumentation. Troubleshooting guidance for electrical faults.
Bodywork Chassis:
Details on chassis frame inspection, rust treatment, and minor repairs. Body panel alignment, door and window adjustment, lock mechanism servicing, and weather seal replacement. Information on jacking points and lifting the vehicle.
Interior Trim:
Procedures for removing and refitting dashboard components, instrument cluster, steering wheel, seats, door cards, headliner, and carpets. Identification of interior materials and fasteners.
Heater System:
Servicing of the Smiths heater unit, including blower motor, core (radiator) inspection and cleaning, control cable adjustment, and ducting maintenance. Potential for leaks and corrosion.
Procedures Included:
Routine Maintenance (Oil changes, filter replacements, lubrication), Tune-up Procedures, Engine Overhaul and Reassembly, Transmission Overhaul and Reassembly, Suspension Component Replacement, Brake System Service and Repair, Steering System Service and Repair, Electrical System Troubleshooting and Repair, Body Panel Repair and Alignment, Interior Trim Installation and Repair, Diagnostic Procedures, Component Disassembly and Assembly, Cleaning and Lubrication Recommendations
Troubleshooting Engine:
Systematic troubleshooting guide for common engine problems such as hard starting, misfiring, poor performance, overheating, and oil consumption, with step-by-step diagnostic approaches.
Troubleshooting Transmission:
Diagnostic steps for manual and automatic transmission issues, including clutch slipping, gear grinding, transmission fluid leaks, and automatic gearbox shifting problems.
Troubleshooting Brakes:
Guides for brake fade, spongy pedal, pulling to one side, and parking brake inefficiency. Includes bleeding procedures and checks for air in the system.
Troubleshooting Electrical:
Methods for diagnosing electrical faults using a multimeter, tracing wiring issues, and testing individual electrical components like starters, alternators, fuel pumps, and ignition switches.
Wheel Hub Service:
Procedures for removing and refitting wheels, servicing wheel studs and nuts, and checking/adjusting wheel bearing pre-load. Tire pressure specifications.
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and full rebuilds. Includes detailed diagrams and step-by-step instructions.
Diagnostic Techniques:
Employs techniques common in classic car repair, focusing on visual inspection, basic measurements, and understanding the mechanical and electrical principles of the vehicle's systems.
Repair Procedures:
Provides detailed, illustrated instructions for component replacement, adjustment, and rebuilding. Covers both simple tasks and complex overhauls with a focus on correct assembly and torque values.
Illustrations Diagrams:
Includes assembly/disassembly diagrams, exploded views, troubleshooting flowcharts, and clear photographic illustrations where applicable, enhancing understanding of complex procedures.
Service Intervals:
Detailed service schedules for routine maintenance, including oil changes (e.g., every 3,000 miles or 6 months), filter replacements, ignition system checks, brake system inspections, and lubrication points at specific mileage intervals.
Fluid Specifications:
Engine Oil: SAE 20W-50 or SAE 10W-30 (depending on climate), API SF or SG classification. Gearbox Oil: GL-4 Hypoid gear oil. Brake Fluid: DOT 3 or DOT 4. Coolant: Ethylene Glycol based antifreeze. Power Steering Fluid: Automatic Transmission Fluid (ATF), Type A Suffix A or Dexron II. Differential Oil: SAE 90 Hypoid gear oil.
Transmission Fluid Auto:
Borg-Warner Automatic Transmission Fluid: Type A Suffix A (or equivalent like Dexron II).
Coolant Type:
Ethylene Glycol-based antifreeze/coolant mixture. Specific capacity for the cooling system is detailed.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Chassis Lubrication:
Specifications for grease types (e.g., EP2 Lithium Grease) and oil (e.g., SAE 30 or SAE 90) for various chassis lubrication points, including kingpins, tie rod ends, and suspension pivots. Recommended intervals for lubrication.
Known Issues:
Guidance on common wear items and potential issues for 1960s S-Types, such as king pin wear, oil leaks from the engine and gearbox, carburetor synchronization, heater matrix leaks, and rust prevention. Troubleshooting tips for electrical gremlins.
Carburetor Issues:
Detailed guidance on the maintenance and tuning of SU carburetors, including jet adjustment, needle selection, float bowl level, and vacuum piston lubrication. Common issues like sticking pistons or incorrect mixture.