Model Years Covered:
1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981
Generation Designation:
Mark I through Mark IV/1500
Chassis Codes:
GD1/GD2 (Mk I), FL-GE (Mk II), GAN4 (Mk III), ADK (Mk IV), AMK (1500)
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, pistons, crankshaft, camshaft, lubrication system, cooling system, emission control systems, engine tuning.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetors (Stromberg, SU), fuel injection (later models), fuel filter, charcoal canister.
Ignition System:
Distributor, ignition coil, spark plugs, ignition timing, starter system, charging system (alternator/dynamo), battery.
Transmission:
Manual transmission (four-speed, potentially overdrive options), clutch system, clutch master and slave cylinders, transmission overhaul, gear ratios, fluid specifications.
Drivetrain:
Rear axle, differential, drive shafts, U-joints, wheel bearings, hub assemblies.
Suspension:
Front suspension (independent, wishbones, coil springs, telescopic dampers), rear suspension (live axle, leaf springs or trailing arms depending on model), steering system, steering column, steering rack/box.
Brakes:
Front disc brakes, rear drum brakes, brake master cylinder, brake booster (optional/later models), brake lines, parking brake system, brake fluid specifications.
Wheels Tires:
Wheel types, tire sizes, wheel alignment procedures, torque specifications.
Bodywork:
Body repair, frame structure, doors, hood, trunk lid, convertible top mechanism, glass, trim, bumpers, fenders, side mudguards.
Interior:
Instrument panel, dashboard, seating, upholstery, headlining, door panels, convertible top interior trim.
Heating Ac:
Heater radiator assembly, heater controls, blower system, air conditioning system (where applicable).
Lighting System:
Headlamps, tail lamps, brake lights, turn signals, license plate lamps, interior lighting, combination lamp assemblies.
Safety Systems:
Seat belts, warning systems, air bag systems (if applicable to very late models or specific markets, though unlikely for most Spitfires covered), supplemental restraint systems (SRS).
Wiring Diagrams:
Detailed wiring diagrams covering all circuits, including lighting, instruments, ignition, starting, charging, wipers, horn, and accessories. Wire harness repair procedures.
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, lubrication, tune-ups, fluid checks and top-offs, brake adjustments.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for nearly all vehicle systems.
Overhaul:
Detailed procedures for complete engine rebuilds, transmission overhauls, and major component refurbishments.
Specifications:
Torque specifications for critical fasteners, clearances, tolerances, fluid capacities, and performance data.
Depth:
Comprehensive, covering everything from basic user maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting and body repair.
Engine Family:
Slant-4 OHV (Standard Triumph)
Displacement And Variants:
1147cc (947cc in early MkI), 1296cc (MkIII, MkIV), 1493cc (1500). Specific engine codes: 1107cc (9.5:1 comp.), 1296cc (9.0:1 comp.), 1493cc (8.5:1 comp.)
Horsepower Range:
Approx. 63 hp (1147cc) to 75 hp (1296cc) to 75-85 hp (1500). Variations based on market, tuning, and specific model year.
Torque Range:
Approx. 64 lb-ft (1147cc) to 73 lb-ft (1296cc) to 82 lb-ft (1500). Variations based on market and specific model year.
Carburetors:
Typically twin SU HS2 or HS4 carburetors, or Stromberg CD series. Later 1500 models could have single Stromberg or Lucas fuel injection in some markets.
Cooling Type:
Water-cooled, pressurized system with a radiator and fan.
Oil Type And Capacity:
Engine oil type: Typically 20W-50 or 20W-40. Oil capacity approx. 4.5 US quarts (4.2 liters) with filter. Consult manual for specific viscosity and capacities.
Oil Change Interval:
Typically every 3,000 miles (4,800 km) or 6 months, whichever comes first. High-performance use may warrant more frequent changes.
Tune Up Interval:
Recommended annually or every 6,000 miles (9,600 km), involving spark plug, points, condenser checks, and carburetor adjustment.
Lubrication Intervals:
Grease points (suspension, steering) typically every 1,000-2,000 miles (1,600-3,200 km).
Coolant Type:
50/50 mix of ethylene glycol antifreeze and distilled water. Consult manual for exact coolant specification.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Ensure cleanliness during replacement.
Clutch Fluid Type:
Typically the same as brake fluid (DOT 3 or DOT 4) as it often shares the reservoir or uses a similar hydraulic system.
Common Problems:
Rust (especially sills, wheel arches, floor pans), oil leaks, cooling system issues (overheating), carburetor tuning problems, electrical gremlins, worn suspension bushings, clutch wear.
Recommended Upgrades:
Electronic ignition conversion, improved cooling fan, upgraded brake components, modern fuel pump, rust prevention treatments.