🏷️ Basic Information

Make:

Mini

Model:

Moke

Model Years Covered:

1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

👋 Introduction

Market Position:

Niche, classic vehicle; caters to owners and enthusiasts seeking to maintain or restore iconic recreational vehicles.

Competitive Analysis:

Directly competes with other vintage Mini Moke repair resources. This manual is presented as the 'COMPLETE official full factory service repair manual,' differentiating it from potentially less comprehensive third-party guides.

Key Features:

Authentic factory data, comprehensive coverage across multiple years and styles, detailed illustrations and diagrams, advanced troubleshooting, printable format for practical workshop use, potential for significant cost savings on labor.

Value Proposition:

Enables owners to perform maintenance and repairs themselves, saving significant labor costs ($50-$60 per hour).

📋 Manual Details

Coverage Areas:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle

All Styles Covered:

Yes, explicitly stated.

Page Count:

Hundreds of pages (exact count not specified, but described as comprehensive)

Manual Type:

Factory Service Repair Manual

Format:

PDF Download

Language:

English

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Drivetrain (Differential, Axle), Brakes, Steering, Suspension, Electrical System (including wiring diagrams), Fuel System, Cooling System, Emission Control, HVAC (Heater/Air Conditioning), Chassis, Body, Interior, Restraint System

Engine Service Repair:

Detailed procedures for engine disassembly, inspection, assembly, piston ring replacement, valve jobs, crankshaft and bearing service, timing chain/gear inspection and replacement, oil pump service, and engine tuning.

Transmission Service Repair:

Includes clutch inspection and replacement, gearbox disassembly and reassembly, gear synchronizer service, and shift mechanism repair.

Brake System:

Front disc and rear drum brake service, including caliper and master cylinder overhaul, brake pad and shoe replacement, brake line inspection and replacement, bleeding procedures, and parking brake adjustment.

Wiring Diagram:

Complete, detailed wiring diagrams for all electrical systems, facilitating troubleshooting and repair of lighting, ignition, charging, and accessory circuits.

Electrical System:

Diagnostic procedures for charging system (alternator/dynamo), ignition system (distributor, coil, spark plugs), starting system (starter motor), lighting systems (headlights, taillights, indicators), horn, wipers, and dashboard instrumentation.

Suspension:

Front and rear suspension component service, including shock absorber replacement, bushing inspection and replacement, wheel bearing service, and alignment specifications.

Steering:

Steering rack and pinion service (depending on exact model year), tie rod end replacement, steering column adjustments, and wheel alignment procedures.

Cooling System:

Radiator service and cleaning, water pump replacement, thermostat replacement, coolant hose inspection and replacement, and heater matrix service.

Fuel System:

Carburetor service, tuning, and adjustment (SU, Zenith). Fuel pump testing and replacement, fuel filter replacement, and fuel line inspection.

Chassis Body:

Details on chassis construction, subframes, suspension mounting points, and basic body panel alignment.

Interior:

Seat repair and replacement, dashboard component removal and installation, trim panel servicing, and carpet replacement.

Engine Control System:

Covers the electronic or mechanical control systems relevant to the engine, including ignition timing and fuel delivery adjustments.

Emission System:

Details on emission control devices and procedures for maintenance or repair, if applicable to the covered years and markets.

Differential Drive:

Service procedures for the differential unit, including fluid checks, seals, and bearings.

Axle:

Service information related to the drive axles, including CV joint checks and axle shaft seals.

Restraint System:

Information regarding seat belt installation, adjustment, and maintenance, as fitted to the vehicle.

Heater Air Conditional:

Service for the optional heater unit, including fan, ducting, and control mechanisms. Air conditioning was very rarely an option.

Procedures Included:

Routine maintenance, diagnostics, troubleshooting, component repair, overhaul, rebuilding, restoration, tuning, lubrication, fluid changes, system adjustments, electrical diagnostics, body repair, interior refurbishment

Troubleshooting Guide:

Comprehensive guide to diagnosing and resolving common and uncommon problems across all vehicle systems, presented with logical diagnostic trees.

Maintenance Schedules:

Detailed schedules for periodic maintenance, including lubrication, fluid changes, filter replacements, and inspection points.

Detailed Substeps:

Yes, expands on repair procedure information.

Notes Cautions Warnings:

Included throughout each chapter to pinpoint critical information.

Instruction Format:

Numbered instructions for step-by-step guidance.

Illustration Matching:

Bold figure numbers to quickly match illustrations with instructions.

Visual Guidance:

Detailed illustrations, drawings, and photos.

Part Identification:

Enlarged inset views to identify and examine parts in detail.

Search Functionality:

PDF search function allows users to easily find specific information.

Print Flexibility:

Ability to print any single page, chapter, or the entire manual.

Technical Depth:

Complete factory-level detail, step-by-step instructions, detailed illustrations, diagrams, photos, specifications, troubleshooting guides, diagnostic procedures, and technical notes (similar to information used by professional technicians)

Information Source:

Actual Genuine Factory Repair Manuals, not third-party publications.

Table Of Contents:

Numbered table of contents for fast information retrieval.

📊 Manual Specifications

File Format:

PDF

Paper Type:

Not Applicable (Digital Format)

Accessibility:

Downloadable, viewable on PC (Windows) and Mac, can be burned to CD-ROM.

Print Quality:

High resolution, fully printable without restriction

Binding Type:

Not Applicable (Downloadable PDF)

⚙️ Engine Specifications

Primary Engine Type:

Inline 4-cylinder OHV (Overhead Valve)

Engine Displacement Range:

Primarily 848cc (1964-1968), later models may feature 998cc or 1070cc variants depending on the specific market and production phase. Manual covers all relevant engine options for the specified years.

Engine Code Examples:

e.g., 99H (for 998cc engine) - manual will provide specific codes.

Horsepower Range:

Approximately 34-40 hp for 848cc, increasing with larger displacement engines. Exact specifications will be detailed in the manual.

Torque Range:

Corresponding torque figures for various engine displacements will be present in the manual.

Fuel System:

Typically single SU or Zenith downdraft carburetor. Later models might have variations. Manual covers fuel system diagnosis, cleaning, and adjustment.

Cooling System Type:

Thermosiphon (early models) or fan-assisted liquid cooling. Manual details coolant capacity, thermostat replacement, and radiator service.

🔧 Transmission

Standard Transmission:

4-speed manual transaxle

Optional Transmission:

Not typically offered, though specific market variations might exist. The manual would detail the standard 4-speed unit.

Transmission Features:

Integrated with final drive in a single unit. Manual covers clutch replacement, gear shift linkage adjustment, and transmission fluid changes.

📐 Dimensions

Wheelbase:

Approximately 72 inches (1829 mm) - specific variations may exist.

Overall Length:

Approximately 100 inches (2540 mm) - specific variations may exist.

Overall Width:

Approximately 50 inches (1270 mm) - specific variations may exist.

Curb Weight:

Around 1100-1300 lbs (500-600 kg), depending on specification. Manual will list specific weights.

🛡️ Safety Features

Safety Ratings:

As a vehicle from this era, formal crash test ratings (like modern NHTSA or Euro NCAP) are not applicable. The manual will cover safety-related components such as brakes, steering, and restraint systems (seat belts).

Active Safety Features:

Brake system (typically front disc, rear drum), steering system. Manual will provide service information for these.

Passive Safety Features:

Minimal by modern standards. The 'Restraint System' section in the manual would cover seat belt installation and maintenance, if originally fitted.

💡 Technology Features

Infotainment System:

Basic by modern standards. Typically a simple AM/FM radio (optional) and analogue gauges (speedometer, fuel gauge, temperature gauge). Manual covers gauge operation and troubleshooting.

Driver Assistance Features:

None by modern definition. Focus is on mechanical operation.

Connectivity Features:

None.

🔧 Maintenance

General Service Intervals:

Based on typical vehicles of the era, oil changes every 3,000 miles (4,800 km) or 6 months, lubrication points every 6,000 miles (9,600 km). Specific intervals for ignition points, spark plugs, and brake fluid will be detailed in the manual.

Engine Oil Specification:

Likely SAE 20W-50 or 10W-40, depending on climate. The manual will specify exact API service classification and viscosity grade.

Transmission Fluid Specification:

Manual transmission fluid (e.g., SAE 80W-90 gear oil) or specific ATF for certain variants. Manual will confirm type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4. Manual will specify correct type and replacement intervals.

Coolant Specification:

Ethylene glycol-based antifreeze. Manual will specify type and mixture ratio.

Grease Specification:

Multi-purpose lithium-based grease for lubrication points. Manual will detail specific types.

Common Issues:

Rust and corrosion (particularly floor pans and sills), electrical gremlins due to age, carburetor tuning issues, suspension wear, clutch wear. The manual will provide guidance for diagnosing and rectifying these.

📚 Vehicle History

Brand Heritage:

The Mini Moke is an offshoot of the iconic Mini, developed by British Motor Corporation (BMC). It was conceived as a lightweight utility vehicle, inspired by military Jeeps.

Model Evolution:

Originally designed for military use but adapted for civilian markets. Production spanned across several countries (UK, Australia, Portugal, etc.) with minor variations. The period covered (1964-1989) reflects its long production run with evolutionary changes, mainly in engine options and minor styling cues.

Design Origin:

Conceived by Sir Alec Issigonis and John Cooper, initially for civilian use as a leisure vehicle, later used by the British Army.

Production Locations:

United Kingdom (BMC/Leyland), Australia (BMC Australia), Portugal (Autoeuropa), and others. The manual is comprehensive, implying it covers variants produced across these regions.