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Corvette 305 1967 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1967 Internal Model Code: C2 (Sting Ray) Engine Code Coverage: All 1967 Corvette Engine Options Trim Level Coverage: All 1967 Corvette...
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Corvette 305 1967 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1967
Internal Model Code:
C2 (Sting Ray)
Engine Code Coverage:
All 1967 Corvette Engine Options
Trim Level Coverage:
All 1967 Corvette Trim Levels
Transmission Coverage:
All 1967 Corvette Transmission Types
👋 Introduction
Market Position
Vehicle Class:
Sports Car / Grand Tourer
Target Audience:
Enthusiasts, collectors, mechanics specializing in classic American sports cars.
Competitive Analysis
Key Competitors:
Ford Mustang, Jaguar E-Type (higher end), AMC AMX.
Key Features
Vehicle Design:
Iconic C2 'Sting Ray' design, available as a convertible and coupe (Corvette Grand Sport replica aesthetic).
Manual Value Proposition:
Essential resource for preserving, restoring, and maintaining the highly desirable 1967 Chevrolet Corvette.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Coverage Scope:
Comprehensive Service, Maintenance, and Troubleshooting
Page Count
Estimated Pages:
800-1200 (typical for comprehensive factory-style manuals of this era)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (assembly, disassembly, inspection), cooling system, lubrication system, fuel system (carburetion, fuel pump, lines), ignition system, emissions control systems (where applicable for the era).
Transmission:
Manual transmission (4-speed Muncie), automatic transmission (Powerglide, Turbo-Hydramatic 3-speed), clutch system, driveshaft, rear axle assembly.
Brakes:
Hydraulic system, front disc brakes (standard), rear drum brakes, parking brake system, master cylinder, brake lines and hoses.
Suspension Steering:
Front independent suspension (upper/lower control arms, ball joints, tie rods, sway bar), rear independent suspension (trailing arms, half shafts, universal joints), steering gear, steering column, power steering system (if equipped).
Electrical:
Battery, charging system (generator, voltage regulator), starting system (starter motor, solenoid), lighting system (headlights, taillights, interior), instrument cluster, wiring diagrams, fuse block, horn, wipers, radio system.
Body Chassis:
Frame, body panels (coupe, convertible), doors, hood, trunk lid, bumpers, glass, interior trim, weatherstripping, underbody coatings.
Procedures Included
Maintenance:
Routine servicing, fluid changes (oil, coolant, brake fluid, transmission fluid), lubrication, filter replacement, tune-up procedures, spark plug replacement, belt adjustment.
Troubleshooting:
Diagnostic charts for common problems (engine misfires, electrical faults, brake issues, starting problems), diagnostic flowcharts, symptom analysis.
Repair Rebuild:
Component disassembly, cleaning, inspection, measurement, repair, and reassembly for major systems like engine, transmission, brakes, suspension, and electrical components. Includes torque specifications and clearances.
Diagnostics:
Specific diagnostic procedures for identifying the root cause of malfunctions in various vehicle systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures.
Technical Depth
Depth Level:
Comprehensive rebuild and advanced diagnostic capabilities.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality:
High resolution for clear text and legible diagrams
Printability:
Printable pages for workshop use
⚙️ Engine Specifications
Primary Engine
Base Engine 327 Ci:
327 cubic inch (5.4L) V8
Base Engine 327 Hp:
210-350 horsepower (depending on carburetion and camshaft specifications: L30, L79 variants).
Performance
Optional Engine 327 Ci:
Optional 327 cubic inch (5.4L) V8 with higher output (e.g., L79: 350 hp).
Optional Engine 427 Ci:
Optional 427 cubic inch (7.0L) V8 (e.g., L36: 390 hp, L68: 400 hp, L71: 435 hp, L88: 430 hp - often rated conservatively).
Fuel System
Carburetion:
Single 2-barrel carburetor (L30), Single 4-barrel carburetor (L36, L79), Tri-power (3x2-barrel carburetors) on L68 and L71.
Fuel Type:
Unleaded Gasoline (premium octane recommended)
Engine Construction
Block Material:
Cast Iron
Cylinder Heads:
Cast Iron (for most variants, aluminum for some performance options like L88).
🔧 Transmission
Standard
Manual Transmission:
Muncie 4-speed manual transmission (M20, M21, M22 'Rock Crusher').
Optional
Automatic Transmission:
Chevrolet Powerglide 2-speed automatic (less common on high-performance models), Turbo-Hydramatic 3-speed automatic (TH400).
Features
Gear Ratios:
Varies by transmission and rear axle ratio. Manual transmissions offered close-ratio options.
Clutch Type:
Single dry plate, diaphragm spring (manual transmission).
📐 Dimensions
Exterior
Wheelbase:
98 inches (2489 mm)
Overall Length:
175.2 inches (4450 mm)
Overall Width:
69.7 inches (1770 mm)
Overall Height:
47.9 inches (1217 mm) (Coupe) / 47.7 inches (1212 mm) (Convertible)
Ground Clearance:
Approx. 4-5 inches (100-125 mm) depending on suspension setup.
Weights
Curb Weight:
Approx. 3,100 - 3,400 lbs (1406 - 1542 kg), varies by body style and engine.
Gross Vehicle Weight Rating:
Not typically specified in the same manner as modern vehicles; primarily focused on chassis load capacity.
Wheels Tires
Wheel Size:
15x6.0 inches (standard), optional 15x7.0 inches.
Bolt Pattern:
5 x 4.75 inches (5 x 120.7 mm)
Tire Size:
6.95x15 (bias-ply) or equivalent radial tires (e.g., 205/75R15, 215/70R15).
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized crash test ratings available for this era of vehicle.
Active Features
Braking System:
Four-wheel disc brakes (standard on all 1967 Corvettes, a significant advancement for the time).
Steering Control:
Recirculating ball steering; power steering optional.
Passive Features
Seat Belts:
Standard lap belts.
Windshield:
Laminated safety glass.
Interior Design:
Designed with safety in mind for its era, though lacking modern safety structures.
💡 Technology Features
Infotainment
Audio System:
Factory AM radio, optional AM/FM radio. Some later models may have had aftermarket additions.
Driver Assistance
Assist Features:
Power steering (optional), power brakes (standard).
Connectivity
Vehicle Integration:
No modern connectivity or data integration features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles or 6 months, whichever comes first. Refer to manual for specific grade and capacity.
Transmission Fluid Change:
Manual: Annually or every 10,000-15,000 miles. Automatic: Every 12-24 months or 20,000-30,000 miles. Consult manual for specific fluid type.
Coolant Flush:
Every 2 years or 24,000 miles. Use a 50/50 mix of ethylene glycol coolant and distilled water.
Tune Up Frequency:
As needed based on performance, typically every 12,000-24,000 miles. Includes spark plugs, points, condenser, ignition timing, carburetor adjustment.
Fluid Specifications
Engine Oil Recommendation:
API Service SG/SF rated oil, SAE 10W-30 or 10W-40 depending on ambient temperature. For classic engines, a high-zinc formulation (ZDDP additive) is often recommended for flat-tappet camshaft protection.
Coolant Type:
Ethylene Glycol based permanent antifreeze.
Brake Fluid Type:
DOT 3 heavy-duty hydraulic brake fluid.
Transmission Fluid Manual:
API GL-4 gear oil (e.g., SAE 80W-90 for Muncie).
Transmission Fluid Automatic:
Dexron-III (or equivalent) for Powerglide and TH400, though older specifications may be listed. Consult manual for exact type.
Rear Axle Fluid:
API GL-5 gear oil, SAE 80W-90 (with limited-slip additive if applicable, though rare for factory Corvettes).
Known Issues
Common Wear Items:
Urethane body mounts, sway bar bushings, ball joints, tie rod ends, wheel bearings, clutch components, exhaust system, weatherstripping degradation.
Engine Specific Concerns:
Carburetor adjustment/tuning (especially Tri-power), potential for oil leaks (gaskets, seals), ignition system maintenance (points, condenser, timing), potential for overheating in heavy traffic without proper cooling system maintenance. L88s require specific fueling and tuning.
Electrical Quirks:
Aging wiring harnesses, generator output becoming insufficient for accessories, aging voltage regulators, occasional gauge malfunctions.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet's flagship performance and halo car, representing American automotive engineering and style.
Model Evolution
C2 Generation:
The final year of the C2 'Sting Ray' generation, known for its iconic design and performance.
Key 1967 Updates:
Introduction of the big-block 427ci engine as a primary option, refinements to the chassis and suspension, introduction of magnetic-rotor oil pump (on some engines).
Production
Production Years:
1963-1967 (C2 generation)
1967 Production Volume:
Approximately 15,376 units (Coupe: 7,721; Convertible: 7,655).
Manufacturing Location:
St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Historic Significance:
Widely considered one of the most iconic and desirable American sports cars of all time. Highly sought after by collectors.
Ratings
Performance Reviews:
Consistently praised for its handling, braking, and powerful engine options upon release.
Certifications
Historical Designations:
The 1967 Corvette C2 is a significant model in automotive history, often featured in classic car publications and events.
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