🏷️ Basic Information

Make:

Datsun

Model:

1600

Common Model Name:

Bluebird (Australia, New Zealand)

Chassis Codes:

510

Generation Name:

510 Series

👋 Introduction

Segment:

Compact/Subcompact Sedan, Coupe, and Wagon

Target Audience:

Enthusiasts, DIY mechanics, restoration specialists, and owners seeking to maintain their classic Datsun.

Manual Value Proposition:

Empowers owners to perform high-quality repairs and maintenance independently, saving money and gaining in-depth vehicle knowledge.

📋 Manual Details

Years Covered:

1968, 1969, 1970, 1971, 1972, 1973

Engine Variants Covered:

All Datsun 1600 engine variants

Body Styles Covered:

Sedan (4-door), Coupe (2-door), Station Wagon (5-door)

Manual Type:

All Service Repair Manual

File Format:

PDF

Delivery Method:

Download

Language:

English

PDF Reader:

Adobe PDF Reader

Unzip Utility:

WinZip or equivalent

Operating Systems:

All versions of Windows & Mac

📖 Manual Coverage

Engine Service Repair:

Comprehensive diagnostics, overhaul, and component repair for the Datsun 1600 engine.

Transmission Service Repair:

Detailed procedures for manual and automatic transmission repair, clutch service, and driveshaft maintenance.

Brake System:

Front disc and rear drum brake system inspection, repair, and adjustment, including hydraulic components.

Wiring Diagram:

Complete electrical wiring diagrams for all vehicle systems, aiding in troubleshooting and repair.

Electrical System:

Coverage of battery, starting, charging, ignition, lighting, and accessory circuits.

Suspension:

Front independent suspension (struts, control arms) and rear leaf spring suspension service and alignment.

Steering:

Manual steering system maintenance, adjustments, and component replacement.

Cooling System:

Radiator, water pump, thermostat, and cooling fan service and troubleshooting.

Fuel System:

Carburetor service (Hitachi, SU), fuel pump, fuel lines, and fuel tank maintenance. (Note: Early models may have carburetor, later potentially injection). The manual covers 'Fuel Injection / Fuel System', implying it accounts for potential variations.

Emission System:

Information on emission control components and systems relevant to the covered model years.

Engine Control System:

Details on ignition timing, carburetor adjustments, and other engine management aspects.

Chassis Body:

Body repair, chassis lubrication, frame specifications, and sheet metal work.

Restraint System:

Seat belt operation and maintenance.

Axle:

Rear axle maintenance, lubrication, and potential overhaul procedures.

General Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, and general checks.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon vehicle problems.

Periodic Lubrication:

Specific lubrication points, recommended lubricants, and service intervals for various chassis components.

Refurbish Renovate:

Guidance for restoring and improving the condition of various vehicle components.

Depth Of Coverage:

Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and specifications.

⚙️ Engine Specifications

Engine Code:

R-series (specifically R20, R23)

Engine Type:

Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC)

Displacement:

1595 cc (97.3 cu in)

Horsepower Range:

Approximately 90-100 hp (SAE gross), depending on specific engine variant and carburetion.

Torque Range:

Approximately 115-120 lb-ft (SAE gross)

Carburetor Types:

Typically Hitachi SU-style or Solex downdraft carburetors (single or dual).

Fuel Type:

Unleaded gasoline (or leaded where applicable during the era)

🔧 Transmission

Type:

4-speed manual transaxle

Type:

3-speed automatic transmission (Jatco)

Clutch Type:

Dry, single-plate diaphragm spring clutch

Manual Transmission Fluid:

GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)

Automatic Transmission Fluid:

Dexron III/Mercon equivalent

📐 Dimensions

Wheelbase:

Approx. 99.9 inches (2538 mm)

Length:

Approx. 163.0 inches (4140 mm) for sedan/coupe

Curb Weight:

Approx. 2,200 - 2,500 lbs (1000 - 1134 kg) depending on body style and equipment

Gross Vehicle Weight Rating:

Varies by model and body style, typically around 3,000 lbs

🛡️ Safety Features

Seat Belts:

Standard front seat belts (lap belts in early models, possibly shoulder belts in later versions).

Body Construction:

Unitized body construction with crumple zones designed for the era.

Crash Test Data:

No formal modern crash test data available for this era of vehicle.

💡 Technology Features

Radio:

Optional AM/FM radio, often with analog tuning.

Speakers:

Typically 2 or 4 speaker setup.

Features:

Minimal driver assistance features by modern standards. Focus is on mechanical systems.

🔧 Maintenance

Oil Change:

Every 3,000 miles (4,800 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 12,000 miles (19,000 km) or 12 months.

Spark Plug Replacement:

Every 12,000 - 15,000 miles (19,000 - 24,000 km).

Coolant Flush:

Every 24,000 miles (38,000 km) or 24 months.

Engine Oil Type:

API SE/CD or equivalent (e.g., 10W-30, 10W-40, or 20W-50 depending on climate).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Rust:

Prone to rust, especially in wheel wells, rocker panels, and floor pans, common for vehicles of this era.

Carburetor Tuning:

Carburetors can be finicky and require regular tuning and cleaning for optimal performance.

Electrical Gremlins:

Aging wiring harnesses and connectors can lead to intermittent electrical issues.

Suspension Wear:

Bushings, ball joints, and tie rod ends are common wear items.

📚 Vehicle History

Manufacturer:

Nissan Motor Co., Ltd.

Introduction:

The Datsun 510 (1600) was introduced in Japan in 1968 and quickly became a popular model globally, particularly in North America, Australia, and New Zealand.

Design Philosophy:

Known for its advanced (for the time) independent rear suspension, disc front brakes, and sporting handling, often compared to European sedans like the BMW 1600.

Production Locations:

Primarily Japan, with assembly in other locations like Australia and Mexico.

Production End Year:

Production of the 510 chassis generally concluded around 1973, evolving into the Datsun 710 (Violet).

🏆 Awards & Recognition

Historical Reputation:

Widely acclaimed as a benchmark for affordable performance and handling in its class, often referred to as the 'Poor Man's BMW'.