Engine Mechanical:
Detailed procedures for engine disassembly, inspection, and reassembly, including torque specifications and clearances.
Engine Lubrication:
Covers oil pump, oil cooler, oil filter, lubrication passages, and oil pressure testing.
Engine Cooling:
Radiator, water pump, thermostat, coolant passages, fan operation, and pressure testing.
Engine Control:
Ignition system (points, condenser, coil, distributor), carburetion (Stromberg, Zenith, Solex depending on model), and fuel injection (Bosch D-Jetronic for some models).
Fuel System:
Fuel tank, fuel pump (mechanical/electric), fuel lines, filters, and carburetor/injection system maintenance and adjustment.
Exhaust System:
Exhaust manifolds, pipes, mufflers, catalytic converters (if applicable for later models), and mounting hardware.
Clutch:
Clutch disc, pressure plate, release bearing, flywheel, and hydraulic clutch system components and bleeding.
Manual Transmission:
Gearbox disassembly, rebuild, shifting mechanisms, and lubricant specifications.
Automatic Transmission:
Hydraulic control systems, torque converter, planetary gear sets, valve body, and fluid specifications for models like the 722.X series.
Front Axle:
Suspension components (control arms, ball joints, bushings), steering knuckles, wheel bearings, and alignment specifications.
Rear Axle:
Differential housing, drive shafts, U-joints, rear wheel bearings, and axle lubrication.
Front Suspension:
Independent front suspension design, shock absorbers, coil springs, sway bars, and mounting components.
Rear Suspension:
Semi-trailing arm rear suspension (W114/W115), shock absorbers, coil springs, bushings, and alignment.
Road Wheels And Tires:
Wheel specifications, tire pressure recommendations, and wheel alignment procedures.
Brake System:
Hydraulic disc brakes (front) and drum brakes (rear) or optional all-around discs, master cylinder, brake lines, calipers, wheel cylinders, and rotor/pad specifications.
Parking Brake:
Parking brake mechanism, cables, and adjustment procedures.
Brake Control System:
Brake booster (if equipped) operation and testing, proportioning valves.
Power Steering:
Hydraulic power steering system components (pump, steering box, hoses), fluid type, and troubleshooting.
Steering System:
Steering box, steering column, tie rods, and steering linkage components.
Seat Belts:
Installation, maintenance, and adjustment of seat belt systems.
Srs:
Not applicable for this generation; Supplemental Restraint Systems (airbags) were not standard or widely available.
Body Lock Security:
Door locks, ignition lock, trunk lock mechanisms, and key systems.
Glasses Windows Mirrors:
Window regulators, seals, door glass, windshield, rear window, and mirror installation and adjustment.
Roof:
Headliner, sunroof mechanisms (if equipped), and roof panel maintenance.
Exterior Interior:
Body trim, bumpers, interior panels, dashboard, seats, and carpeting.
Instrument Panel:
Gauges, warning lights, dashboard disassembly, and repair.
Air Conditioning:
Components of the A/C system (compressor, condenser, evaporator, blower), refrigerant types (R12 for this era), and system servicing.
Wiring Diagrams:
Comprehensive, high-quality electrical wiring diagrams for all vehicle systems, essential for diagnostics.
Starting Charging:
Starter motor, battery, alternator/generator operation, and testing.
Lighting System:
Headlights, taillights, turn signals, interior lighting, and bulb specifications.
Driver Information:
Instrument cluster functions, warning lamps, and trip computer (if equipped on later models).
Wiper Washer Horn:
Wiper motor, linkages, washer pump, and horn operation.
Body Control System:
Relays, fuses, and basic body electrical control modules (limited compared to modern vehicles).
Lan System:
Not applicable; Local Area Network systems were not present in vehicles of this era.
Audio Visual Navigation Telephone:
Radio installation and basic troubleshooting, early cassette players (optional).
Auto Cruise Control:
Operation and troubleshooting for optional cruise control systems.
Power Supply Ground Circuit Elements:
Battery management, grounding points, circuit protection (fuses, circuit breakers).
Preventative Maintenance:
Regular service checks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based fault finding.
Repair Rebuild:
Step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems.
Refurbishment Restoration:
Guidance on restoring original specifications, replacing worn components, and addressing age-related deterioration.
Depth:
Comprehensive; covers from basic adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and torque values.