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Austin Mini Countryman 1968 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1968 Codes Chassis Code: BMP1/BMP2 (depending on drivetrain) Engine Code Suffix Typical: 10H/10HC (1275cc OHV) 👋 Introduction Market Position Target...
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Distributeur:
UGS: 457043
Austin Mini Countryman 1968 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Austin
Model:
Mini Countryman
Year:
1968
Codes
Chassis Code:
BMP1/BMP2 (depending on drivetrain)
Engine Code Suffix Typical:
10H/10HC (1275cc OHV)
👋 Introduction
Market Position
Target Audience:
Austin Mini Countryman owners (basic to advanced mechanical skills), independent auto service professionals, authorized dealer service departments
Competitive Analysis
Uniqueness:
Vehicle-specific, not generic; provides the same information as official dealer manuals
Key Features
Value Proposition:
Cost savings through DIY repairs, empowerment for informed discussions with technicians, comprehensive coverage
Ease Of Use:
Clear, concise text with illustrations for easy comprehension
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, and troubleshooting for the Austin Mini Countryman 1968
Secondary Coverage:
Maintenance, diagnostics, wiring schematics, general information
Page Count
Estimated Page Count:
Unknown (typical for workshop manuals of this era, expect 200-500+ pages)
Manual Type
Manual Classification:
Workshop Service and Repair Manual
Language
Language Of Manual:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling system
Engine Electrical:
Ignition system, starting system, charging system, lighting, instrumentation, wiring diagrams
Emission Control:
Details on 1968-specific emission control systems (if applicable)
Fuel System:
Carburetor (SU HIF4/HS4), fuel pump, fuel lines, fuel tank
Clutch System:
Clutch operation, master cylinder, slave cylinder, clutch plate, release bearing
Transmission:
Manual transaxle overhaul, gear shifting, differential, ratios
Automatic Transmission:
Details on the optional automatic transaxle (if equipped)
Driveshaft Axle:
Front drive shafts, CV joints, rear axle (if applicable to specific Countryman variants)
Suspension System:
Front and rear suspension components, hydrolastic system (if applicable), shock absorbers, bushings
Steering System:
Steering rack, tie rods, steering column, steering wheel
Restraint System:
Seat belts and mounting points
Brake System:
Front disc brakes, rear drum brakes, master cylinder, brake lines, parking brake
Body Interior Exterior:
Body panel repair, doors, windows, upholstery, trim, bumpers
Body Electrical:
Headlights, taillights, interior lights, horn, wipers, washer system
HVAC:
Heating system, ventilation
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake adjustments, lubrication
Repair Procedures:
Engine rebuild, transmission overhaul, brake caliper/cylinder replacement, suspension component replacement, body panel repair, electrical component repair
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common faults and symptoms
Special Tools:
Identification of necessary specialized tools for repairs
Technical Depth
Depth Of Information:
Comprehensive, detailed, suitable for professional mechanics and skilled DIY enthusiasts
Documentation Type:
Includes diagrams, illustrations, and wiring schematics
📊 Manual Specifications
File Format
Digital File Type:
PDF
Compatibility:
All versions of Windows and Mac
Print Quality
Printability:
Yes, individual pages are printable
Text Searchability:
Assumed to be searchable text within the PDF format
Binding Type
Physical Binding:
N/A (Digital PDF)
Paper Type
Physical Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Overhead Valve (OHV)
Engine Displacement:
1275 cc (78.1 cubic inches)
Bore X Stroke:
70.61 mm x 81.28 mm (2.78 in x 3.20 in)
Compression Ratio:
Approx. 8.8:1 (typical)
Performance
Horsepower Net:
Approximately 55-60 bhp (depending on tune and specific variant)
Torque Net:
Approximately 65-70 lb-ft (depending on tune and specific variant)
Fuel System
Carburetor Type:
Single SU HIF4 or HS4
Fuel Type:
Unleaded gasoline (or leaded with appropriate octane rating for the era)
Engine Components
Block Material:
Cast Iron
Cylinder Head Material:
Cast Iron
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual transaxle (all-synchromesh on 2nd, 3rd, 4th)
Optional
Transmission Type Optional:
2-speed automatic (less common)
Features
Final Drive Ratio Typical:
3.76:1 (for 1275cc)
Gear Ratios Manual Typical:
1st: 3.10, 2nd: 2.15, 3rd: 1.39, 4th: 1.00 (approximate, check manual for exact ratios)
📐 Dimensions
Exterior
Length:
Approx. 3,600 mm (141.7 inches)
Width:
Approx. 1,500 mm (59.1 inches)
Height:
Approx. 1,300 mm (51.2 inches)
Wheelbase:
Approx. 2,030 mm (79.9 inches)
Weights
Curb Weight:
Approx. 670-720 kg (1477-1587 lbs)
🛡️ Safety Features
Ratings
Safety Standards Era:
Reflects 1960s safety standards; no modern crash test ratings apply
Active Features
Braking System Type:
Front: Disc Brakes, Rear: Drum Brakes
Passive Features
Seat Belt Provision:
Provision for seat belts, though often optional or not standard equipment in all markets for 1968
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog radio (optional), simple heater and ventilation controls.
Driver Assistance
Driver Assistance Systems:
None by modern standards. Basic car controls.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months; consult manual for specific details.
Tune Up Interval:
Spark plugs, points, and condenser typically checked/replaced every 6,000-12,000 miles.
Fluid Specifications
Engine Oil Type Capacity:
Typically SAE 20W-50 or 20W-30. Capacity approx. 4.5-5 pints (2.25-2.5 liters). Refer to manual for specific grade and capacity.
Transmission Oil Type Capacity:
GL4 Gear Oil. Capacity approx. 2.5 pints (1.25 liters). Refer to manual.
Brake Fluid Type:
DOT 3 (or DOT 4 depending on system specification and replacements).
Coolant Type:
Water and anti-freeze mixture (50/50 recommended).
Known Issues
Common Mini Issues:
Rust (especially around wheel arches, sills, subframes), suspension cone wear, oil leaks (gearbox, engine), electrical gremlins, carburetor tuning issues.
📚 Vehicle History
Brand Heritage
Parent Company:
British Motor Corporation (BMC)
Model Evolution
Countryman Origin:
Developed from the classic Mini platform, offering a longer wheelbase and estate/wagon body style for increased practicality and passenger/cargo capacity
1968 Updates:
Likely incorporated minor running changes as per BMC's typical production evolution; the 1275cc engine was a significant upgrade for the Mini range, appearing in higher-performance models and derivatives like the Countryman.
Production
Production Period Countryman:
1960-1969
Manufacturing Location:
United Kingdom
🏆 Awards & Recognition
Recognitions
Historical Significance:
The Mini platform, including its Countryman variant, is an icon of British automotive design and engineering, celebrated for its innovative transverse engine layout and class-leading space efficiency.
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