Systems Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System (where applicable), Driveshaft and Axle, Suspension System, Steering System, Restraint Systems, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, and Air Conditioning (HVAC)
Engine Mechanical Details:
Cylinder head, valves, pistons, crankshaft, connecting rods, engine bearings, timing gears/chain, oil pump, lubrication system, cooling system, engine block repair, engine mounts.
Engine Electrical Details:
Ignition system (distributor, coil, points, condenser), starter motor, alternator/dynamo, battery, wiring harnesses, lighting system, gauges, switches.
Fuel System Details:
Fuel tank, fuel lines, fuel pump (mechanical), carburetor overhaul and adjustment (SU, Stromberg), air filter.
Clutch System Details:
Clutch pedal, master cylinder, slave cylinder, clutch fluid, clutch disc, pressure plate, release bearing, flywheel.
Transaxle Manual Details:
Gearbox internals, gear selection mechanism, differential, bearings, seals, lubrication, overhaul procedures.
Suspension System Details:
Front and rear suspension, shock absorbers, springs (rubber cones or hydragas for specific variants), suspension arms, bushings, wheel bearings, steering knuckle, hub.
Steering System Details:
Steering column, steering rack or box, tie rods, track rod ends, steering wheel, steering column universal joints.
Brake System Details:
Front disc brakes, rear drum brakes, brake pedal, master cylinder, brake fluid reservoir, brake lines, hoses, calipers, brake pads, wheel cylinders, brake shoes, parking brake mechanism.
Body Interior Exterior Details:
Body panels, doors, hinges, locks, window mechanisms, seat adjustment, dashboard, trim, exterior trim, bumpers, grille, lighting fixtures.
Body Electrical System Details:
Wiring diagrams for all electrical components, including lighting, instruments, wipers, horn, indicators, starter circuit, charging circuit.
HVAC Details:
Heating system (heater matrix, blower fan, controls), ventilation system (fresh air intake).
Procedures Included:
Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, routine maintenance, component removal and installation, adjustments, overhauls
Diagnostic Procedures:
Systematic troubleshooting steps for common faults across all major vehicle systems, using provided schematics and specifications.
Rebuild Procedures:
Detailed instructions for complete engine, gearbox, and brake system rebuilds.
Technical Depth:
In-depth, mechanic-level detail including diagrams, illustrations, wiring schematics, and specifications; suitable for both amateur mechanics and professional technicians
Specifications Included:
Torque values, clearances, timing settings, fluid capacities, electrical resistance values, engine compression ratios.
Service Intervals:
Typically: Oil change every 3,000-5,000 miles or 6 months. Grease points every 6,000 miles. Spark plugs, points, and condenser inspection/replacement as recommended in manual. Coolant flush periodically.
Engine Oil:
Typically SAE 20W-50 or 20W-40 for classic engines. Manual will specify exact grade and capacity.
Coolant:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio). Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 (verify specific requirement in manual).
Gearbox Oil:
EP 90 gear oil for the gearbox and differential. Capacity approx. 1.75 pints (0.99 litres). Manual will confirm.
Known Issues:
Rust (particularly sills, wheel arches, floor pans), oil leaks (common on BMC A-series engines), hydragas suspension issues (though Mark III might still use rubber cone or dry suspension, depending on early/late specification within the range), overheating, carburation tuning.
Engine Specific Issues:
Oil leaks from gearbox/engine seals, potential for valve seat recession on lead-free fuel (manual may address this or conversion), timing chain wear.
Suspension Specific Issues:
Hydrolastic fluid levels and pressure (if applicable), degradation of rubber suspension cones, wear in suspension arm bushings.