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Kawasaki KE 100 G5 1971-1981 Service Repair Workshop Manual 1972 1973 1974 1975 1976 1977 1978 1979 1980

$16.99
$16.99
The Kawasaki KE100 G5 is a versatile dual-purpose motorcycle produced between 1971 and 1981. Known for its robust engineering and reliability, this model offers a blend of on-road usability and...
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Taper: Motorcycle
Distributeur:
Kawasaki
UGS: 89781
Mots clés: 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 Kawasaki KE 100 G5 KE Models Motorcycle Motorcycles
Kawasaki KE 100 G5 1971-1981 Service Repair Workshop Manual 1972 1973 1974 1975 1976 1977 1978 1979 1980
The Kawasaki KE100 G5 is a versatile dual-purpose motorcycle produced between 1971 and 1981. Known for its robust engineering and reliability, this model offers a blend of on-road usability and off-road capability, making it a popular choice for riders seeking adventure. Its lightweight design, powered by an air-cooled, 2-stroke, 98 cc engine, ensures agile handling and a responsive riding experience. The KE100 G5 represents a significant era in lightweight motorcycle development, emphasizing practical performance and durability. This comprehensive Service Repair Workshop Manual provides essential information for the maintenance, repair, and restoration of your Kawasaki KE100 G5 motorcycle from 1971 to 1981. It covers all major systems, including the engine, transmission, chassis, and electrical components, with detailed procedures for disassembly, assembly, troubleshooting, and routine maintenance. The manual is designed to assist owners, mechanics, and technicians in keeping the motorcycle in optimal working condition, ensuring its longevity and performance through clear, step-by-step instructions and technical specifications.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KE100 G5
Model Designation:
G5
Body Style:
Dual-Purpose Motorcycle
Codes
Manual Product Name:
Kawasaki KE 100 G5 1971-1981 Service Repair Workshop Manual PDF Download
👋 Introduction
Market Position
Target Audience:
Owners, DIY mechanics, repair shops, restorers of Kawasaki KE100 G5 motorcycles.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level information for maintenance, repair, and restoration, enabling cost savings for owners.
Key Features
Accessibility:
Instant digital download, accessible on multiple devices (PC, iPad, etc.).
Completeness:
Covers all major systems and procedures for the specified model years.
Authenticity:
Described as the 'original' and 'official' manual used by professional technicians.
📋 Manual Details
Coverage Areas
Model Years Covered:
1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981
Specific Variants Covered:
KE100 G5
Page Count
Estimated Page Count:
Up to 5 GB in file size, exact page count not specified but implies comprehensive coverage.
Manual Type
Manual Type:
Service Repair Workshop Manual
Synonymous Manual Types:
Factory Manual, Repair Guide, Technical Workshop Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, ZIP, RAR, EXE)
Software Requirements:
PDF Reader (e.g., Adobe Acrobat), Unzipping software (e.g., WinZip, WinRAR)
Printing Capability:
Printable on any computer and printer
Storage Recommendation:
Save immediately to hard disk/local storage after download; no lifetime storage provided.
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine components, disassembly, assembly, and troubleshooting.
Transmission:
Coverage of transmission operation, maintenance, and repair.
Chassis:
Includes frame, suspension, steering, and related components.
Electrical System:
Comprehensive electrical system diagnostics, wiring diagrams, and component testing.
Fuel System:
Details on fuel tank, carburetor, fuel lines, and related components.
Brakes:
Information on front and rear brake system maintenance and repair.
Lubrication:
Specifics on lubrication points, types of lubricants, and service intervals.
Steering:
Coverage of steering head bearings, fork assembly, and steering components.
Suspension:
Details on front forks and rear shock absorber system maintenance and repair.
Clutch:
Instructions for clutch operation, adjustment, and replacement.
Lighting System:
Coverage of headlights, taillights, turn signals, and associated electrical components.
Frame:
Includes frame inspection, repair, and related components.
Seat System:
Information pertaining to seat mounting and related components.
Locks:
Details on ignition and steering lock mechanisms.
Battery:
Information on battery maintenance, testing, and charging.
Procedures Included
Maintenance:
Routine maintenance tasks, inspections, and preventative care.
Repair:
Step-by-step instructions for component repair and replacement.
Troubleshooting:
Diagnostic procedures and solutions for common and uncommon problems.
Rebuild:
Detailed guidance for complete engine and component rebuilds.
Disassembly Assembly:
Exploded views and instructions for taking apart and reassembling various motorcycle systems.
Technical Depth
Depth:
Highly detailed, suitable for professional technicians and experienced DIY enthusiasts.
Illustrations:
Illustrated with clear, step-by-step instructions and likely includes diagrams/exploded views.
Diagnostic Capability:
Supports immediate problem fixing and advanced diagnostics.
📊 Manual Specifications
File Format
Primary Format:
PDF (Portable Document Format)
Alternative Formats:
ZIP, RAR, EXE (indicating potential compression or executables for unpacking)
Print Quality
Printability:
High quality, allows printing of all pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 2-stroke, piston-port intake
Displacement:
98 cc (Cubic Centimeters)
Bore X Stroke:
50.0 x 49.5 mm
Compression Ratio:
6.8:1
Carburetor:
Mikuni VM24SS (likely, specific model may vary slightly)
Ignition System:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approximately 10-11 HP (figures can vary based on specific year and tuning)
Torque:
Not explicitly specified in product info, but characteristic of its class.
Fuel System
Fuel Type:
Unleaded gasoline (typically 87 octane or higher) mixed with 2-stroke oil
Fuel Tank Capacity:
Approximately 7.0 Liters (1.8 US gal)
Oil Mixture Ratio:
Typically 20:1 or 25:1 for pre-mix, or dedicated oil injection system (check manual for specifics).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, foot-shift
Optional
Optional Transmissions:
N/A (Typically a single transmission option for this model)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 1990 mm (78.3 in)
Overall Width:
Approximately 835 mm (32.9 in)
Overall Height:
Approximately 1160 mm (45.7 in)
Wheelbase:
Approximately 1315 mm (51.8 in)
Weights
Dry Weight:
Approximately 100 kg (220.5 lbs)
Curb Weight:
Not explicitly specified, but typically around 108-110 kg with fluids.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles of this era did not undergo standardized crash testing as cars do).
Active Features
Braking System:
Front: Drum Brake; Rear: Drum Brake
Suspension Features:
Front: Telescopic fork; Rear: Swingarm with dual shock absorbers
Passive Features
Lighting:
Headlight, Taillight, Brake Light, Turn Signals (depending on market regulations)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle technology of the era).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 1,000-2,000 km or annually; check manual for specific recommendation for transmission oil.
Spark Plug Check:
Regularly, typically every 1,000-2,000 km or as per manual. Replacement at specified intervals.
Air Filter Cleaning:
Frequent cleaning, especially in dusty conditions. Replacement at specified intervals.
Chain Lubrication Adjustment:
Every 500-1000 km and after washing or riding in rain.
Fluid Specifications
Engine Oil Type:
2-stroke engine oil, specific API classification and viscosity grade (e.g., API TC, JASO FD) as per manual.
Transmission Oil Type:
API GL-4 or GL-5 gear oil, SAE 80 or SAE 90 viscosity grade (check manual for exact specification).
Fork Oil Type:
Specific fork oil viscosity (e.g., SAE 10W) and quantity as per manual.
Known Issues
Common Wear Items:
Carburetor jets clogging, clutch wear, chain and sprockets, rear shock absorber degradation, fork seal leaks.
Two Stroke Specific Concerns:
Carbon buildup in exhaust port and piston crown, proper oil/fuel mixture crucial for engine longevity.
Electrical Aging:
Older wiring harnesses can degrade, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries is a Japanese conglomerate with a long history in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Ke100 Lineage:
The KE100 was part of Kawasaki's line of lightweight, dual-purpose motorcycles, designed for versatility on and off-road. It evolved from earlier KE models, offering improvements in engine performance and chassis dynamics.
Production
Production Period:
1971-1981 for the G5 model designation
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model not readily available, but generally well-regarded in its class for reliability and versatility.)
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