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DATSUN 240Z SPORTS Service Repair Manual 1972-ONWARDS

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The Datsun 240Z Sports Coupe, produced from 1972 onwards, stands as an iconic classic sports car renowned for its timeless design, inspired by the elegance of the Jaguar E-Type. This...
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DATSUN 240Z SPORTS Service Repair Manual 1972-ONWARDS
The Datsun 240Z Sports Coupe, produced from 1972 onwards, stands as an iconic classic sports car renowned for its timeless design, inspired by the elegance of the Jaguar E-Type. This model, also identified by its S30 chassis code, captured the spirit of performance and affordability, directly competing with established European sports cars. Its legendary status is built upon a foundation of sporty handling, exhilarating acceleration, and a distinctive visual appeal that continues to captivate enthusiasts. The 240Z represents a significant chapter in Japanese automotive history, showcasing engineering prowess that earned it widespread acclaim and a place among the era's most celebrated vehicles. This comprehensive service repair workshop manual provides in-depth guidance for the Datsun 240Z, covering all essential aspects of maintenance, repair, and restoration. It details procedures for every major system, including the L24 inline-6 engine, clutch, transmissions, cooling, fuel, ignition, electrical, braking, steering, and suspension systems. With step-by-step instructions, high-quality diagrams, and systematic troubleshooting guides, this manual is an indispensable resource for owners and technicians alike. It empowers users to perform routine maintenance, complex repairs, and detailed diagnostics, ensuring the longevity and optimal performance of their classic 240Z.
🏷️ Basic Information
Identification
Make:
Datsun
Model:
240Z
Model Variant:
Sports
Body Style:
2-door Sports Coupe
Generation
Generation Code:
S30
Codes
Chassis Code:
S30
👋 Introduction
Market Position
Positioning:
A highly sought-after classic sports car, representing Japanese automotive prowess in the early 1970s
Competitive Analysis
Competitors:
Porsche 911, Triumph TR6, Chevrolet Corvette (C3)
Key Features
Design:
Iconic '240Z' styling, inspired by the Jaguar E-Type, often considered one of the most beautiful automotive designs
Performance Legacy:
Praised for its sporty handling and acceleration, making it a legend in both street and motorsport applications
Manual Value
Value Proposition:
Provides essential knowledge for owners to maintain, repair, and restore their classic Datsun 240Z, mirroring professional workshop standards.
📋 Manual Details
Coverage Areas
Applicable Model Years:
1972 onwards (explicitly mentions 1972, implies broader coverage of the S30 generation)
Models Covered:
All Datsun 240Z models
Page Count
Estimated Page Count:
Extensive (implied by 'Full & Complete' and 'Great Detail', typical service manuals for this era are 500+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description in English)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, component testing
Clutch:
Service, repair, adjustment, replacement
Transmissions:
Service, repair, overhaul (manual and potentially automatic if offered in '72 onwards variants)
Cooling System:
Radiator, fan, water pump, thermostat, hoses, system flush and refill
Fuel System:
Carburetor (SU HD8 or similar), fuel pump, fuel lines, filter, tank service
Exhaust System:
Mufflers, pipes, catalytic converter (if applicable), gasket replacement
Ignition System:
Distributor, coil, spark plugs, ignition timing, wiring
Electrical System:
Alternator, starter motor, battery, lighting, gauges, accessories, fuses, relays
Brakes:
Disc and drum brake service, hydraulic system, master cylinder, wheel cylinders, calipers, pads, shoes, lines
Wheels And Tires:
Tire pressure, rotation, balancing, wheel bearing service
Steering System:
Steering gear, linkages, power steering (if equipped), wheel alignment
Suspension System:
Front and rear suspension, springs, shock absorbers, bushings, ball joints, control arms
Frame And Bodywork:
Chassis inspection, body panel repair, rust prevention, door/hood/trunk adjustments
Wiring Diagrams:
Detailed electrical schematics for all systems
Fault Finding Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, fluid checks, tune-ups
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Overhaul Procedures:
Complete engine, transmission, and differential rebuilds
Diagnostic Procedures:
Troubleshooting guides, symptom-to-cause analysis
Adjustment Procedures:
Carburetor tuning, ignition timing, brake adjustments, clutch engagement
Technical Depth
Depth Level:
Professional-grade, covering all aspects from basic maintenance to complete engine rebuilds and complex electrical diagnostics
Detail Level:
High-quality pictures & diagrams, detailed explanations
📊 Manual Specifications
File Format
Type:
PDF
Compatibility:
All operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, etc., PC & MAC Compatible)
Print Quality
Image Quality:
High quality pictures & diagrams
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L24
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2393 cc (2.4 Liters)
Performance
Horsepower Gross:
Approx. 151 hp @ 5600 rpm (US Spec)
Torque Gross:
Approx. 170 lb-ft @ 4000 rpm (US Spec)
Fuel System
Carburetion:
2 x SU HS4 Carburetors (Standard on most models)
Fuel Type:
Unleaded Gasoline (earlier models may have been optimized for leaded, but manual likely covers unleaded conversion/tuning)
🔧 Transmission
Standard
Type:
4-Speed Manual Transmission
Optional
Type:
3-Speed Automatic Transmission (Optional on some markets/later production)
Features
Clutch Type:
Single Dry Plate
📐 Dimensions
Exterior
Length:
163.0 inches (4140 mm)
Width:
64.2 inches (1631 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
90.7 inches (2301 mm)
Weights
Curb Weight:
Approx. 2,540 - 2,670 lbs (1152 - 1211 kg)
🛡️ Safety Features
Ratings
Crash Safety:
Era-appropriate safety standards; likely no modern crash rating system applied
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes
Passive Features
Seat Belts:
Lap belts (standard), optional shoulder belts
Structural Design:
Unitized body construction with crumple zones (early application)
💡 Technology Features
Infotainment
System:
Analog radio, AM/FM (optional)
Driver Assistance
Features:
None (advanced driver assistance systems were not prevalent in this era)
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (depending on oil quality and usage)
Tune Up Interval:
Every 10,000-15,000 miles for spark plugs, points, and condenser
Fluid Specifications
Engine Oil Type:
API SF/SG rated oil, viscosity 10W-30 or 10W-40 recommended (check manual for specific OEM recommendation)
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
GL-4 Hypoid Gear Oil (e.g., 80W-90)
Known Issues
Rust Prone Areas:
Wheel wells, rocker panels, battery tray area, rear hatch area, floor pans
Carburetor Issues:
SU carburetor tuning can be finicky, requiring regular adjustment and cleaning.
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent electrical faults.
Suspension Wear:
Rubber bushings and ball joints are common wear items.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Datsun (later Nissan) established a reputation for reliable, sporty, and affordable vehicles. The 240Z solidified its performance image globally.
Model Evolution
240Z To 260Z:
The 240Z (S30) was produced from 1969-1973, succeeded by the 260Z (S30) with larger displacement engines and minor styling updates. This manual covers the later part of the 240Z run and implies relevance for early S30 models.
Production
Production Period:
1969-1973 (240Z)
Key Markets:
North America, Japan, Australia
🏆 Awards & Recognition
Recognitions
Historic Accolades:
Widely considered a benchmark sports car of its era, lauded for performance, styling, and value. Often cited in 'best sports cars of the 70s' lists.
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