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BMW R80 GS R100 R 1974-1994 Repair & Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R80 GS, R100 R Model Variant: GS (Off-road/Dual-Sport), R (Roadster) Codes Chassis Codes: R80GS: 247E, R100GS: 247E/247G, R100R: 247S Engine Codes: R80GS: 247/1,...
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Taper: Motorcycle
Distributeur:
UGS: 347984
BMW R80 GS R100 R 1974-1994 Repair & Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS, R100 R
Model Variant:
GS (Off-road/Dual-Sport), R (Roadster)
Codes
Chassis Codes:
R80GS: 247E, R100GS: 247E/247G, R100R: 247S
Engine Codes:
R80GS: 247/1, R100GS: 247/2, R100R: 247/2
👋 Introduction
Market Position
Market Segment:
Dual-sport and Roadster motorcycles with classic appeal and robust engineering.
Target Audience:
Owners and mechanics of BMW R80 GS, R100 GS, and R100 R motorcycles seeking detailed repair and maintenance information.
Competitive Analysis
Competitor Manuals:
Haynes, Clymer (often less detailed or specific for BMW airheads).
Key Features
Key Features:
Comprehensive coverage of the iconic R80 and R100 airhead models, detailed diagrams, troubleshooting guides, and specific torque values. Essential for maintaining these classic BMWs.
📋 Manual Details
Coverage Areas
Coverage Years:
1974-1994
Models Covered:
BMW R80 GS, R100 GS, R100 R
Page Count
Estimated Page Count:
Approx. 300-500 pages (varies by specific edition and detail level)
Manual Type
Manual Type:
Workshop & Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, top-end rebuild, bottom-end rebuild, valve adjustment, carburetor tuning, ignition system, lubrication system, cooling (air-cooled specific), performance tuning.
Transmission:
Gearbox disassembly/assembly, clutch operation and adjustment, final drive maintenance, shift mechanism.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/regulator), ignition system troubleshooting, lighting, horn, starter system, instrument cluster.
Chassis And Suspension:
Front forks (R80/R100GS dual shocks, R100R monolever), rear suspension (shock absorbers, swingarm, driveshaft), steering head bearings, wheel bearings, brake system overhaul (disc and drum), wheel/tire maintenance.
Bodywork And Frame:
Frame inspection, fuel tank removal/installation, seat, fenders, fairings (if applicable), handlebars, footpegs.
Fuel System:
Carburetor identification (Dell'Orto, Bing), disassembly, cleaning, adjustment, fuel tank repair, fuel lines, petcock.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, battery checks, valve clearance adjustment, shaft drive lubrication.
Troubleshooting:
Diagnostic guides for common performance issues, electrical faults, starting problems, braking issues, suspension irregularities.
Repair And Overhaul:
Complete engine rebuilds, gearbox overhauls, suspension component replacement, brake caliper rebuilding, electrical component replacement.
Technical Data And Specifications:
Torque specifications, clearances, fluid types and capacities, electrical resistance values, engine tuning parameters.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, electrical diagnostics, and chassis overhauls. Suitable for both novice mechanics and experienced technicians.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or professionally created PDFs, ensuring readability and clarity of text and diagrams. Searchable text functionality is highly probable.
Print Quality
Print Recommendation:
Printable on standard printers. Recommended to print key sections or the entire manual for workshop use. Pages are typically letter or A4 sized.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement R80Gs:
797.5 cc
Displacement R100Gs R100R:
980 cc
Bore X Stroke R80Gs:
84.8 mm x 70.6 mm
Bore X Stroke R100Gs R100R:
94 mm x 70.6 mm
Compression Ratio R80Gs:
8.2:1
Compression Ratio R100Gs R100R:
8.5:1
Performance
Horsepower R80Gs:
50 hp @ 6500 rpm
Horsepower R100Gs:
60 hp @ 7000 rpm
Horsepower R100R:
60 hp @ 6500 rpm
Torque R80Gs:
57 Nm (42 lb-ft) @ 5000 rpm
Torque R100Gs R100R:
70 Nm (52 lb-ft) @ 5500 rpm
Fuel System
Carburetors R80Gs:
2 x Bing 32mm CV (Constant Velocity)
Carburetors R100Gs R100R:
2 x Bing 40mm CV (Constant Velocity)
Fuel Type:
Unleaded gasoline (minimum 90 RON recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch:
Single dry plate, diaphragm spring
Final Drive:
Shaft drive with hypoid bevel gear (Monolever for R100R, Paralever for R100GS)
Features
Gear Ratios Typical:
Refer to manual for specific ratios per model and year (e.g., 1st: 3.00, 2nd: 2.06, 3rd: 1.55, 4th: 1.24, 5th: 1.00)
📐 Dimensions
Exterior
Length R80Gs:
Approx. 2220 mm
Length R100R:
Approx. 2150 mm
Height R80Gs:
Approx. 1300 mm
Height R100R:
Approx. 1230 mm
Weights
Dry Weight R80Gs:
Approx. 190 kg
Dry Weight R100Gs:
Approx. 195 kg
Dry Weight R100R:
Approx. 190 kg
Fuel Tank Capacity R80Gs:
26 Liters (including reserve)
Fuel Tank Capacity R100Gs R100R:
26 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed by specific features and handling, not standardized crash ratings like cars)
Active Features
Braking System:
Dual disc front brakes (often Brembo), single disc rear brake. ABS was not standard during this period.
Suspension:
R80/R100GS: Telescopic front forks, twin rear shock absorbers with adjustable preload. R100R: Telescopic front forks, Monolever rear suspension with adjustable shock.
Passive Features
Lighting:
Halogen headlight, LED or incandescent taillight and turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment systems typical for this era. Focus is on mechanical reliability and rider feedback.)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like traction control or ABS standard on most models in this range. Focus on rider skill and mechanical feedback.)
Connectivity
Connectivity Features:
N/A (No digital connectivity or smart features.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or annually, whichever comes first. Refer to manual for exact specification.
Valve Adjustment Interval:
Every 10,000 - 20,000 km. Crucial for optimal performance and engine longevity.
Spark Plug Replacement Interval:
Every 10,000 - 20,000 km, depending on plug type and condition.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 15W-50 motorcycle-specific oil (mineral or semi-synthetic recommended). Check manual for specific viscosity based on ambient temperature.
Engine Oil Capacity:
Approx. 2.5 Liters (with filter change)
Gearbox Oil Type:
SAE 80W-90 GL-5 gear oil
Gearbox Oil Capacity:
Approx. 0.9 Liters
Final Drive Oil Type:
SAE 80W-90 GL-5 gear oil
Final Drive Oil Capacity:
Approx. 0.2 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Issues Engine:
Oil leaks (pushrod tubes, base gasket), worn valve guides, starter clutch wear, gearbox output shaft seal leaks.
Common Issues Electrical:
Diode board failure, regulator issues, aging wiring harnesses, intermittent electrical contacts.
Common Issues Suspension:
Worn fork seals, rear shock absorber fatigue (especially on high-mileage GS models), steering head bearing adjustment.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Heritage:
BMW Motorrad boasts a long history of producing reliable, innovative, and robust motorcycles, particularly known for its boxer engine configuration and touring capabilities.
Model Evolution
R Series Evolution:
The R series, particularly the 'airheads,' evolved from the successful R50/5, R60/5, and R75/5 models. The R80 GS introduced the dual-sport category in 1980, followed by the R100 GS and the road-focused R100 R in the late 1980s and early 1990s.
Production
Production Period:
R80 GS: 1980-1987. R100 GS: 1987-1996. R100 R: 1991-1994.
Manufacturing Location:
Berlin, Germany (Spandau plant)
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
The R80 GS is widely credited with pioneering the adventure touring motorcycle segment. Both GS models are renowned for their durability, go-anywhere capability, and long-distance comfort, earning them a cult following and numerous accolades in enthusiast media.
Ratings
Reliability Ratings:
Generally high reliability when properly maintained. Known for robust engineering and longevity, often exceeding 200,000 km with proper care.
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