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Ducati 860 860GT 860GTS 1975 1976 Repair Service Manual

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🏷️ Basic Information Identification Make: Ducati Model: 860 GT / 860 GTS Year: 1975-1976 Codes Engine Code Prefix: 860 👋 Introduction Market Position Motorcycle Segment: Large-displacement, air-cooled V-twin sport-touring motorcycle....
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UGS: 603044
Ducati 860 860GT 860GTS 1975 1976 Repair Service ManualDucati 860 860GT 860GTS 1975 1976 Repair Service ManualDucati 860 860GT 860GTS 1975 1976 Repair Service ManualDucati 860 860GT 860GTS 1975 1976 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
860 GT / 860 GTS
Year:
1975-1976
Codes
Engine Code Prefix:
860
👋 Introduction
Market Position
Motorcycle Segment:
Large-displacement, air-cooled V-twin sport-touring motorcycle.
Target Audience:
Enthusiasts and owners requiring in-depth maintenance and repair knowledge for classic Ducati models.
Competitive Analysis
Competitors Era:
Competed against other premium European and Japanese motorcycles of the mid-1970s, such as BMW R-series, Moto Guzzi V-twins, and larger Japanese twins.
Key Features
Engine Configuration:
Iconic 90-degree V-twin engine, known for its unique sound and performance characteristics.
Design Philosophy:
Emphasized performance, handling, and distinctive Italian styling.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF (Likely Digital Download)
Page Count
Page Count:
Estimated 200-300 Pages (Typical for this era)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for the V-twin engine.
Transmission Service:
Detailed instructions for gearbox maintenance, clutch service, and final drive inspection.
Carburetor System:
Comprehensive guide to dismantling, cleaning, tuning, and synchronizing Dell'Orto carburetors (e.g., PHF).
Electrical System:
Wiring diagrams, troubleshooting for ignition, lighting, starting, and charging systems.
Brake System:
Service procedures for front and rear drum and disc brakes, hydraulic system maintenance.
Suspension And Steering:
Fork service, shock absorber maintenance, steering head bearing adjustments.
Frame And Bodywork:
Information on frame inspection, mounting points, and body panel removal/installation.
Fuel System:
Tank removal, fuel line maintenance, fuel cock operation.
Exhaust System:
Exhaust pipe and muffler removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, valve clearance checks.
Troubleshooting Guides:
Diagnostic charts and common problem-solving tips for various systems.
Engine Rebuild:
Detailed steps for piston ring replacement, cylinder honing, crankshaft and connecting rod service.
Electrical Troubleshooting:
Fault finding for ignition timing, starter motor issues, charging system failures.
Carburetor Tuning:
Adjusting idle speed, mixture, and jetting for optimal performance.
Wheel And Tire Service:
Tire replacement, wheel balancing, spoke tensioning (if applicable).
Torque Specifications:
Essential torque values for critical fasteners throughout the motorcycle.
Technical Depth
Depth Level:
Comprehensive workshop level, suitable for experienced mechanics and dedicated enthusiasts.
Diagnostic Capability:
Advanced diagnostic procedures for engine, electrical, and mechanical faults.
Special Tools:
Likely lists or references special tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Print Readability:
Designed for clarity and readability when printed.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, 90-degree V-twin Desmodromic
Displacement:
860 cc (860 GT), 900 cc (860 GTS - often used interchangeably or as an evolution)
Bore X Stroke:
80 mm x 85 mm (approx. for 860cc)
Compression Ratio:
Approx. 8.7:1
Valve Actuation:
Desmodromic
Performance
Horsepower Est:
Approx. 65-70 hp @ 6500-7000 rpm
Torque Est:
Approx. 70-75 Nm @ 5000 rpm
Fuel System
Carburetors:
2 x Dell'Orto PHF 36 (or similar dual carburetors)
Fuel Delivery:
Mechanical fuel pump (or gravity feed depending on tank setup)
Ignition System
Ignition Type:
Breaker-point ignition or early electronic ignition system
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Type:
API SG/SH or higher, SAE 20W-50 motorcycle specific oil recommended.
Oil Capacity:
Approx. 3.0 - 3.5 liters (including filter)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive (on some models) or Chain drive (on others, especially GTS variants)
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual.
Gearbox Oil:
SAE 80W-90 API GL-4 gear oil recommended.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1430 mm (56.3 inches)
Length:
Approx. 2100 mm (82.7 inches)
Weights
Dry Weight Est:
Approx. 210-225 kg (463-496 lbs)
Fuel Tank Capacity:
Approx. 18 liters (4.8 US gallons)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this era of motorcycle, safety primarily relies on rider skill and mechanical condition.
Active Features
Braking System:
Front: Single or Dual disc brake; Rear: Drum brake or Disc brake (depending on specific model variant).
Suspension Front:
Telescopic front forks with air assistance (on some models)
Suspension Rear:
Swingarm with dual shock absorbers
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
Chassis Design:
Steel tube frame providing rigidity and handling characteristics.
💡 Technology Features
Infotainment
Infotainment System:
None (pre-modern electronics era)
Instrumentation
Dashboard Layout:
Analog speedometer, tachometer, fuel gauge, warning lights for oil pressure, neutral, and turn signals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first.
Valve Clearance Interval:
Every 6,000-10,000 km (3,700-6,000 miles).
Spark Plug Replacement:
Check at 6,000 km (3,700 miles), replace as needed.
Fluid Specifications
Engine Oil Spec:
API SG/SH or higher, SAE 20W-50 motorcycle specific oil.
Gearbox Oil Spec:
SAE 80W-90 API GL-4 gear oil.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid (check specific caliper manufacturer recommendations if possible).
Known Issues
Desmodromic Valve Adjustment:
Requires specialized knowledge and tools; incorrect adjustment can lead to severe engine damage.
Carburetor Synchronization:
Critical for smooth running; Dell'Orto PHF can be finicky and require frequent tuning.
Electrical Reliability:
Wiring insulation can degrade over time; ignition and charging systems are common areas for attention.
Engine Oil Leaks:
Common due to aged seals and gaskets, particularly around the crankcases and valve covers.
Shaft Drive Maintenance:
If equipped with shaft drive, requires regular lubrication of the universal joint and final drive.
📚 Vehicle History
Brand Heritage
Ducati Legacy:
Ducati has a long and storied history in motorcycle racing and performance engineering, particularly with its V-twin engines.
Model Evolution
Predecessors:
Evolved from earlier Ducati V-twins like the 750GT and 750 Sport.
Distinguishing Features:
Larger displacement engine, improved chassis and suspension compared to its predecessors, aimed at a more touring-oriented rider.
Production
Production Years:
Approximately 1974-1977
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Collectible Status:
Highly regarded by collectors and enthusiasts of classic Italian motorcycles, representing a significant period in Ducati's development.
Ratings
Performance Reviews Era:
Praised for its engine performance, handling, and distinctive V-twin character by contemporary motorcycle publications.
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