1978 KAWASAKI INTRIGUER 340 Snowmobile Service Repair Manual

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Taper: Snowmobile

Distributeur:

UGS: 156174

Mots clés: 1978 INTRIGUER 340 Intriguer Models Kawasaki Powersports Snowmobile Snowmobiles

Variantes de produits

Description

This manual covers the 1978 Kawasaki Intriguier 340, a snowmobile renowned for its robust engineering and reliable performance. Built by Kawasaki Heavy Industries, a leader in powersports, the Intriguier line represented a significant part of their product offerings during the 1970s and early 1980s. The 1978 model, in particular, showcases refinements in snowmobile technology, offering a dependable and capable machine for winter exploration. Its 335cc two-stroke, air-cooled engine, coupled with an automatic CVT transmission, provides a smooth and efficient riding experience, making it a popular choice for enthusiasts of its era. The purpose of this comprehensive factory service repair manual is to provide owners and technicians with detailed information for maintaining and repairing the 1978 Kawasaki Intriguier 340. It covers all essential systems, including the engine, fuel, ignition, cooling, drive, suspension, braking, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, in-depth engine and component overhauls, troubleshooting guides for common issues, and essential technical specifications. Hundreds of illustrations accompany the text, simplifying complex tasks and ensuring that every aspect of the snowmobile, from basic upkeep to complete rebuilds, can be addressed with factory-level knowledge.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Intriguier 340

Year:

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Target Audience:

Owners and technicians seeking in-depth repair and maintenance information for the 1978 Kawasaki Intriguier 340.

Competitive Analysis

Value Proposition:

Provides factory-level knowledge to empower owners for self-sufficiency in maintenance and repair, saving costs associated with dealership service.

Key Features

Comprehensiveness:

Covers every nut and bolt, from routine maintenance to complex repairs.

Ease Of Use:

Easy-to-read text and illustrative diagrams simplify complex procedures.

Accessibility:

Digital format with search and print capabilities for immediate use.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF (Downloadable)

File Size:

Approximately 100MB

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the 340cc engine, including disassembly, assembly, inspection, and troubleshooting.

Fuel System:

Carburetor adjustment, cleaning, rebuilding, fuel pump, and fuel lines.

Ignition System:

CDI unit, spark plugs, ignition coils, wiring, and timing adjustments.

Cooling System:

Air-cooled engine specifics, fan operation, and related components.

Drive System:

Clutch operation (drive and driven), belt inspection and replacement, chain case, and lubrication.

Suspension System:

Front and rear suspension components, shock absorbers, springs, and adjustments.

Braking System:

Brake lever, cable adjustment, and brake band operation.

Electrical System:

Wiring diagrams, lighting, starter system, and battery maintenance.

Chassis And Body:

Frame, body panels, seat, handlebars, and skis.

Procedures Included

Routine Maintenance:

Oil changes, lubrication points, spark plug replacement, belt inspection, and general cleaning.

Troubleshooting:

Systematic diagnosis of common problems, with specific symptoms and corrective actions.

Engine Repair:

Top-end rebuilds, bottom-end overhauls, piston and ring replacement, cylinder inspection.

Carburetor Rebuild:

Step-by-step instructions for disassembly, cleaning, and reassembly of the carburetor.

Clutch Service:

Drive and driven clutch inspection, cleaning, roller replacement, spring replacement, and alignment.

Suspension Adjustment:

Instructions for adjusting shock absorber settings and ski stance.

Electrical Diagnostics:

Using wiring diagrams to diagnose electrical faults.

Track And Skis:

Inspection and potential maintenance related to the track and skis.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine rebuilds).

Illustrations:

Hundreds of illustrations to guide repairs.

Searchability:

Searchable PDF for quick information retrieval.

Printability:

Ability to print specific pages as needed.

📊 Manual Specifications

File Format

Format:

Quality:

High Quality Download

Content Type:

Digitized Factory Service Manual

Platform Compatibility:

Compatible with all devices capable of reading PDF files.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, Air-cooled

Displacement:

335cc (approximate, actual may vary slightly based on specific engine variant)

Cylinders:

Bore X Stroke:

Technical specifications available within the manual.

Performance

Horsepower:

Refer to manual for specific output figures as they can vary by tuning and exact specification.

Torque:

Refer to manual for specific output figures.

Fuel System

Carburetor Type:

Single or dual carburetors (specific model dependent), typically Mikuni or similar.

Fuel Type:

Unleaded gasoline, mixed with appropriate 2-stroke oil.

Oil Mixture Ratio:

Refer to manual for specific recommended ratio (e.g., 50:1 or 40:1).

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with a secondary clutch system.

Drive Mechanism:

V-belt drive system.

Features

Gear Reduction:

Internal reduction gears within the chain case for final drive.

Clutch Type:

Centrifugal drive clutch and spring-loaded driven clutch.

📐 Dimensions

Exterior

Overall Length:

Specifications vary by configuration; consult manual for precise measurements.

Overall Width:

Specifications vary by configuration; consult manual for precise measurements.

Weights

Dry Weight:

Refer to manual for exact dry weight, typically in the range of 350-450 lbs.

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific recommendations based on operating hours or mileage. Typically, 2-stroke oil topping up is frequent.

Spark Plug Check:

Regular inspection and cleaning/replacement as per manual recommendations (e.g., every 100-200 hours).

Clutch Belt Inspection:

Frequent inspection for wear and damage, especially before critical rides. Replacement based on wear.

Lubrication:

Regular lubrication of moving parts such as steering components, suspension pivots, and chain case as outlined in the manual.

Fluid Specifications

2 Stroke Oil:

Refer to manual for specific API or JASO classification and recommended brands for optimal engine protection.

Chain Case Oil:

Refer to manual for specific viscosity grade (e.g., SAE 80W-90 or SAE 75W-90 gear oil).

Known Issues

Clutch Wear:

Clutch components, especially belt and rollers, can wear over time. Proper maintenance and belt tension are crucial.

Carburetor Fouling:

Carburetors can be prone to gumming or fouling if the snowmobile is stored with fuel or if improper fuel/oil mixtures are used.

Ignition System Reliability:

Older CDI systems can be prone to failure. The manual will guide diagnostic steps for ignition issues.

Cooling Efficiency:

Ensuring adequate airflow to the air-cooled engine is important. Check fan and cooling fins for blockages.

📚 Vehicle History

Brand Heritage

Kawasaki Powersports:

Kawasaki Heavy Industries has a long-standing history in motorcycle and powersports manufacturing, with snowmobiles being a significant part of their product line in the 1970s and 1980s.

Model Evolution

Intriguier Line:

The Intriguier was a popular model for Kawasaki, known for its reliability and performance in its class. The 1978 model represents a refinement of their snowmobile technology.

Production

Production Era:

1970s and early 1980s.