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Suzuki GSX 450 1979-1985 Workshop Service Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Suzuki Model: GSX450 Production Years: 1979-1985 👋 Introduction Market Position Positioning: The Suzuki GSX450 series represented Suzuki's entry into the competitive mid-displacement sportbike segment during...
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Taper: Motorcycle
Distributeur:
Suzuki
UGS: 81365
Mots clés: 1979 1980 1981 1982 1983 1984 1985 GSX 450 Misc Motorcycle Motorcycles Suzuki
Suzuki GSX 450 1979-1985 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX450
Production Years:
1979-1985
👋 Introduction
Market Position
Positioning:
The Suzuki GSX450 series represented Suzuki's entry into the competitive mid-displacement sportbike segment during the late 1970s and early 1980s, aiming to offer performance and value.
Competitive Analysis
Competitors:
Competed with models like the Yamaha XJ400, Honda CB450N, and Kawasaki GPZ400.
Key Features
Features:
Known for its reliable engine, comfortable ergonomics for its class, and accessible performance for everyday riding and sport touring.
📋 Manual Details
Coverage Areas
Coverage:
Repair and overhaul of Suzuki GSX450 (1979-1985 models)
Page Count
Page Count:
232
Manual Type
Type:
Workshop Service Manual
Language
Language:
English (Assumed, based on typical workshop manual conventions)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, lubrication, cooling, fuel system, ignition system
Transmission:
Clutch, gearbox operation, maintenance, repair
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes
Electrical:
Ignition, lighting, charging system, battery, starter motor, wiring diagrams
Bodywork:
Body panel removal/installation, minor repairs
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, adjustments
Troubleshooting:
Diagnostic charts and procedures for common issues
Repair:
Step-by-step instructions for component repair and replacement
Overhaul:
Detailed procedures for complete engine and component rebuilds
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to full engine rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High-resolution scans suitable for printing or on-screen viewing
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, DOHC, air-cooled, inline-four cylinder
Displacement:
448 cc (approx. 450cc)
Performance
Horsepower:
Approximately 45-50 HP (varies by year and specific market tuning)
Torque:
Approx. 27-30 lb-ft (varies by year and specific market tuning)
Fuel System
Carburetors:
Mikuni VM or BS series (typically twin-sided or single with butterfly valve)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
API SE, SF or SG grade multi-viscosity oil (e.g., 10W-40, 20W-50, depending on climate)
Ignition
System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Options:
N/A (Standard 5-speed)
Features
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Varies by model year, approx. 2150 mm (84.6 in)
Width:
Varies by model year, approx. 780 mm (30.7 in)
Height:
Varies by model year, approx. 1150 mm (45.3 in)
Weights
Dry Weight:
Approx. 180-190 kg (397-419 lbs)
Fuel Capacity:
Approx. 16-18 Liters (4.2-4.8 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable (Motorcycle)
Active Features
Braking Front:
Disc brake (single or dual depending on variant)
Braking Rear:
Drum brake
Passive Features
Lighting:
Halogen headlight, taillight, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first
Air Filter Cleaning:
Every 6,000 km (3,600 miles)
Valve Clearance Check:
Every 12,000 km (7,200 miles)
Spark Plug Replacement:
Every 6,000 km (3,600 miles)
Fluid Specifications
Engine Oil Capacity:
Approx. 2.4 - 2.8 Liters (2.5 - 3.0 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4 (as specified in manual)
Fork Oil Type:
SAE 10W (as specified in manual)
Known Issues
Carburetor Sync:
Carburetors require regular synchronization for smooth running.
Cam Chain Tensioner:
Can become noisy with age; manual provides replacement procedures.
Electrical Connections:
Corrosion or loose connections in wiring harnesses can lead to intermittent issues.
Filter Part Numbers
Oil Filter:
Suzuki OEM Part Number (e.g., 16510-07100, or equivalent aftermarket such as HF138, KN-138)
Air Filter:
Suzuki OEM Part Number (specific to model year, e.g., 13780-34410, or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history in motorcycle manufacturing, known for innovative engines and performance-oriented bikes across various displacements.
Model Evolution
Evolution:
The GSX450 was part of Suzuki's evolution towards more modern inline-four engines and sportier styling, building on earlier models like the GS series. It paved the way for later GSX-R models.
Production
Manufacturing Location:
Japan
Production Timeline:
Produced from 1979 through 1985, with minor updates throughout the run.
🏆 Awards & Recognition
Recognitions
Awards:
No specific widely publicized awards for this model, but appreciated for its reliability and value in its segment during its production era.
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