Market Segment:
The BMW R80 series represented BMW's entry into the larger displacement touring and everyday motorcycle market in the late 1970s, competing with Japanese and British offerings.
Competitors:
Competed against models like the Honda CB750, Kawasaki KZ750, Suzuki GS750, and various Triumph Bonneville models, offering a shaft-driven, robust, and comfortable alternative.
Unique Selling Points:
Shaft drive, air-cooled boxer twin engine known for reliability and low-end torque, comfortable ergonomics for touring, build quality associated with BMW.
Primary Coverage:
Comprehensive service, repair, and maintenance for the BMW R80 1979 motorcycle.
Estimated Pages:
200-300 pages (typical for a full service manual of this era)
Type:
Full Service and Repair Manual
Format:
Digital (likely PDF), potentially Printable
Engine:
Detailed procedures for disassembly, assembly, inspection, and repair of the R80 twin-cylinder boxer engine, including cylinders, pistons, crankshaft, camshaft, valves, timing, lubrication system, and cooling.
Fuel System:
Carburetor tuning and rebuilding (likely Bing carburetors), fuel tank, fuel lines, and fuel pump (if applicable).
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, driveshaft, final drive, and universal joints.
Electrical System:
Ignition system (points, coil, spark plugs), charging system (alternator, rectifier, battery), lighting system (headlight, taillight, indicators), starter motor, and wiring diagrams.
Suspension:
Front fork maintenance, seal replacement, oil levels, and rear shock absorber adjustment and replacement.
Brakes:
Drum brake and disc brake servicing, including pad replacement, caliper overhaul, brake fluid replacement, and bleeding procedures.
Wheels Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, spoke tensioning.
Chassis Frame:
Frame inspection, steering head bearing adjustment, and general chassis components.
Bodywork:
Fender, tank, and seat removal and installation procedures.
Routine Maintenance:
Oil changes, filter replacement, spark plug inspection, chain adjustment, brake adjustments, tire pressure checks.
Troubleshooting:
Diagnostic charts and procedures for common problems, electrical faults, and engine performance issues.
Repair Rebuild:
Step-by-step instructions for major component overhaul and replacement, including engine rebuilds, transmission repairs, and suspension overhauls.
Adjustments:
Valve adjustments, carburetor synchronization, ignition timing adjustments, clutch and throttle cable adjustments.
Torque Specifications:
Crucial torque values for all fasteners and critical components.
Depth:
Highly detailed, covering everything from basic service to full engine and transmission rebuilds. Suitable for both amateur mechanics and professional technicians.
Digital Quality:
Clear, legible text and diagrams. Searchable PDF functionality is expected for ease of use.
Print Readability:
High-resolution scans or original formatting ensuring clarity of diagrams and text for printing.
Binding:
N/A (for digital format), if printed would be spiral-bound or saddle-stitched for workshop use.
Paper Quality:
N/A (for digital format), typically printed on durable, oil-resistant paper for workshop environments.
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer)
Displacement:
797.5 cc (797.5cc)
Bore X Stroke:
82 mm x 75.6 mm
Compression Ratio:
9.2:1 (typical for R80/7)
Valve Train:
OHV, two valves per cylinder, pushrod actuated
Horsepower:
Approx. 50 hp (37 kW) at 6,500 rpm
Torque:
Approx. 62 Nm (46 lb-ft) at 5,000 rpm
Carburetors:
Dual Bing 32mm (likely Type 94/32 or similar)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Capacity:
24 Liters (6.3 US gallons)
Transmission Type:
5-speed manual gearbox
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive to rear wheel
Gear Ratios:
Specific gear ratios are detailed in the manual, crucial for performance tuning and rebuilds.
Transmission Fluid Type:
Gear oil, API GL-5, SAE 80W/90 (specific BMW recommendation to be confirmed in manual)
Length:
Approx. 2,220 mm (87.4 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1,230 mm (48.4 in) (to handlebars)
Dry Weight:
Approx. 215 kg (474 lbs)
Gross Vehicle Weight:
Approx. 400 kg (882 lbs)
Front Tire Size:
3.00-18 or 100/90-18
Rear Tire Size:
4.00-18 or 120/90-18
Wheelbase:
Approx. 1,440 mm (56.7 in)
Wheel Bolt Pattern:
N/A (Cast alloy or spoked wheels, specific hub details in manual)
Crash Safety:
Motorcycle safety ratings are not comparable to automotive standards; focus on design and handling for safe operation.
Braking System:
Dual front disc brakes with caliper, single rear drum brake (later models may have rear disc). Brake fluid type: DOT 3 or DOT 4.
Lighting:
Halogen headlight, brake light, taillight, and turn signals.
Engine Oil Change:
Every 5,000 km (3,000 miles) or annually. Check manual for specific interval.
Valve Adjustment:
Every 10,000 km (6,000 miles). Manual will provide clearance specifications.
Gearbox Oil Change:
Every 10,000 km (6,000 miles) or annually. Manual will specify grade and quantity.
Final Drive Oil Change:
Every 10,000 km (6,000 miles) or annually. Manual will specify grade and quantity.
Engine Oil Type:
Multi-viscosity, e.g., SAE 20W/50 or SAE 20W/40 motorcycle specific oil. Manual is definitive.
Engine Oil Capacity:
Approx. 2.5 Liters (2.6 US Quarts) with filter change. Manual to be consulted for exact capacity.
Brake Fluid Type:
DOT 3 or DOT 4
Common Wear Items:
Pushrod seals, final drive splines, clutch slave cylinder seals, charging system components (rectifier), and carburetor floats can be common wear items.
Maintenance Tips:
Regular lubrication of shaft drive splines and meticulous valve adjustment are key to longevity. Proper ignition timing is critical.
Heritage:
BMW Motorrad has a long history dating back to the 1920s, known for engineering excellence, shaft drive, and boxer engines.
R Series Development:
The R80 is part of the '/7' generation of BMW airheads, succeeding models like the R75 and evolving from earlier boxer designs. It was a key model in BMW's lineup for touring and everyday use.
Production Period:
The R80/7 was produced from 1977 to 1984. The R80 model itself had variations and continued production in different forms.
Manufacturing Location:
Berlin, Germany