Yamaha Xv-700 Virago 1981-1994 Factory Service Manual Repair

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The Yamaha XV700 Virago, also known as the Virago 700, is a cruiser motorcycle that emerged as part of Yamaha's innovative XV series. Produced from 1981 through 1994, this V-twin,...

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Taper: Motorcycle

Distributeur:

UGS: 90893

Mots clés: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 Motorcycle Motorcycles Virago XV-700 Virago Yamaha

Variantes de produits

Description

The Yamaha XV700 Virago, also known as the Virago 700, is a cruiser motorcycle that emerged as part of Yamaha's innovative XV series. Produced from 1981 through 1994, this V-twin, 4-stroke motorcycle is characterized by its air-cooled engine, dual carburetors, and a reliable shaft drive system, offering a distinct riding experience that made it a notable competitor in the cruiser market of its era. Its design emphasized a classic cruiser aesthetic combined with Yamaha's reputation for engineering quality and reliability. This comprehensive Factory Service Manual provides detailed guidance for the maintenance and repair of the Yamaha XV700 Virago models spanning 1981 to 1994. It covers all essential systems, including the engine, fuel, transmission, brakes, suspension, and electrical components, offering step-by-step procedures for disassembly, assembly, cleaning, and reinstallation. Furthermore, the manual includes troubleshooting guides, diagnostic procedures, and critical technical specifications, making it an indispensable resource for professional technicians, experienced DIY mechanics, and owners seeking to understand and maintain their motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV700 Virago

Model Nickname:

Virago 700

Vehicle Type:

Cruiser Motorcycle

Generation

Generation:

First Generation (XV Series)

👋 Introduction

Market Position

Target Audience:

Professional technicians, experienced DIY mechanics, and owners with basic mechanical/electrical knowledge

Key Features

Ease Of Use:

Designed to guide users through procedures, teaching factory-trained technician knowledge

Value Proposition

Benefits:

Empowers owners to make informed maintenance and repair decisions

Important Note

Safety Advisory:

Users without basic knowledge should avoid complicated repairs to prevent unsafe conditions. Never attempt service without a repair manual.

📋 Manual Details

Coverage Areas

Model Years Covered:

1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994

Page Count

Estimated Page Count:

Refer to actual PDF for exact count (typically 300+ pages for this era's factory manuals)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, diagnostics, component testing, lubrication, cooling system, starting and charging system

Fuel System:

Carburetor assembly, fuel pump, fuel tank, fuel lines, troubleshooting

Transmission:

Gearbox operation, clutch service, transmission overhaul, lubrication, troubleshooting

Drivetrain:

Shaft drive system, universal joints, rear differential (if applicable)

Brakes:

Front and rear brake systems, hydraulic components, caliper service, master cylinder, brake fluid specifications, troubleshooting

Suspension:

Front fork service (oil changes, seal replacement), rear shock absorber service, swingarm, bearings

Electrical System:

Wiring diagrams, ignition system, lighting, battery, starter motor, charging system, troubleshooting using multimeters

Frame And Bodywork:

Frame inspection, handlebars, fuel tank, seat, fenders, exhaust system, trim components

Wheels And Tires:

Wheel bearing service, tire inspection and replacement, spoke tensioning (if applicable)

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points

Disassembly:

Step-by-step instructions for dismantling components and sub-assemblies

Assembly:

Detailed guidance for reassembling components with proper torque specifications

Cleaning:

Procedures for cleaning various motorcycle components

Reinstalling:

Instructions for correctly installing serviced or replaced parts

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common problems

Diagnostics:

Guidance on diagnosing faults within various systems

Adjustments:

Procedures for adjusting carburetor, ignition timing, clutch, and brakes

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and transmission rebuilds

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Full Printable

Interactivity

Zoom Functionality:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

Content Structure

Content Structure:

Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance, disassembly, assembly, cleaning, reinstalling procedures

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, 4-stroke, SOHC, Air-cooled

Displacement:

699 cc (approximate, depending on specific market/model year designation for 700cc models)

Bore X Stroke:

Typically around 83 x 64.5 mm (check specific year for exact figures)

Compression Ratio:

Refer to specific year specifications in manual (e.g., 9.2:1)

Performance

Horsepower:

Refer to specific year specifications in manual (e.g., ~55-60 HP)

Torque:

Refer to specific year specifications in manual (e.g., ~58-62 lb-ft)

Fuel System

Carburetion:

Dual Mikuni carburetors (e.g., VM34SS)

Fuel Capacity:

Refer to specific model year (e.g., 17 Liters / 4.5 US gallons)

Lubrication

Oil Type Recommendation:

Yamaha recommends specific motorcycle oils, or equivalent SAE 10W-40 or 20W-50 API SG or higher (refer to manual for exact spec)

Oil Capacity:

Refer to specific year specifications in manual (e.g., ~2.7 Liters with filter change)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-disc

Features

Drive Type:

Shaft Drive

Specifications

Transmission Oil Type:

Refer to manual (typically API GL-4 or GL-5 hypoid gear oil)

📐 Dimensions

Exterior

Overall Length:

Refer to specific year specifications in manual (e.g., ~2235 mm)

Overall Width:

Refer to specific year specifications in manual (e.g., ~850 mm)

Overall Height:

Refer to specific year specifications in manual (e.g., ~1160 mm)

Weights

Dry Weight:

Refer to specific year specifications in manual (e.g., ~190-200 kg)

Curb Weight:

Refer to specific year specifications in manual (e.g., ~205-215 kg)

🛡️ Safety Features

Passive Features

Braking System Design:

Hydraulic disc brakes front and rear

Lighting:

Halogen headlight, taillight, turn signals

Mirrors:

Chrome handlebar-mounted mirrors

💡 Technology Features

Infotainment

Audio System:

Not applicable for this era of motorcycle.

Driver Assistance

Not equipped.

Connectivity

Bluetooth:

Not equipped.

Instrumentation

Dashboard Features:

Analog speedometer, tachometer, odometer, trip meter, fuel gauge, indicator lights (neutral, oil pressure, turn signals, high beam).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual, typically every 3,000-5,000 km or 6-12 months.

Air Filter Cleaning:

Refer to manual, typically inspected every 3,000-5,000 km, cleaned or replaced as needed.

Spark Plug Replacement:

Refer to manual, typically every 10,000-15,000 km.

Valve Clearance Check:

Refer to manual, critical at initial break-in and then at specific intervals (e.g., 10,000 km).

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification and replacement interval).

Cooling System Coolant:

Refer to manual for type and mixture ratio (typically a 50/50 mix of permanent antifreeze and distilled water).

Known Issues

Carburetor Issues:

Common for older carburetors to experience fuel gumming, jet clogging, and diaphragm wear leading to starting problems or rough running.

Electrical Connections:

Corrosion or looseness in electrical connectors, especially ground points, can cause intermittent electrical faults.

Shaft Drive Maintenance:

Regular lubrication of the shaft drive splines and universal joints is crucial to prevent premature wear.

Starter Clutch Wear:

Some older Yamaha models can develop wear in the starter clutch mechanism, leading to a grinding noise during starting.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, established in 1955, known for innovation in musical instruments and powersports.

Model Evolution

Virago Line:

The XV700 Virago was part of Yamaha's early cruiser line, known for its V-twin engine and shaft drive, offering an alternative to Harley-Davidson and Honda's Magna series.

Production

Manufacturing Period:

Introduced in the early 1980s, with the 700cc model serving a specific market segment before later displacement increases (e.g., to 750cc and 1100cc).

Key Competitors:

Honda Shadow, Suzuki Intruder, Kawasaki Vulcan, Harley-Davidson Sportster and Big Twin models of the era.

🏆 Awards & Recognition

Recognitions

Contemporary Reviews:

Generally well-received for its styling, V-twin rumble, and reliable shaft drive, offering a distinct cruiser experience. Specific awards are not widely documented for individual model years.