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BMW 5-series (E12) 1981 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Model Code: E12 Year: 1981 Generation Generation Name: First Generation (E12) Codes Chassis Code: E12 👋 Introduction Market Position Market Position: Premium...
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Mots clés: 1981 5 Series BMW Car Cars E12
BMW 5-series (E12) 1981 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5-series
Model Code:
E12
Year:
1981
Generation
Generation Name:
First Generation (E12)
Codes
Chassis Code:
E12
👋 Introduction
Market Position
Market Position:
Premium executive sedan for its era, representing BMW's focus on driving dynamics and luxury.
Competitive Analysis
Competitors:
Mercedes-Benz W123 E-Class, Audi 5000 (Type 43), Volvo 260 Series, Jaguar XJ6.
Key Features
Key Features:
Rear-wheel drive, independent suspension, sophisticated (for the time) inline-six engines, driver-oriented interior, robust build quality.
Manual Value Proposition
Value Proposition:
Provides definitive, factory-authorized repair and maintenance information, empowering owners and independent mechanics to service the E12 accurately and efficiently.
📋 Manual Details
Coverage Areas
Covered Models:
All BMW 5-series (E12) models for 1981
Repair Scope:
Comprehensive A-Z repairs
Page Count
Estimated Page Count:
Varies (typical factory manuals for this era are 500-1000+ pages, but digital format allows for flexible delivery)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Print Capability:
Printable pages and diagrams
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging
Drivetrain Systems:
Automatic transmission, manual transmission, clutch, transfer case (if applicable to specific models), propeller shaft, drive shafts, differential, axles
Suspension Steering Brakes:
Axle, suspension, tire and wheel, brake control, brakes (hydraulic and mechanical), parking brake, steering column, power steering
Electrical Systems
Electrical Systems:
Wiring schematics, lighting, instruments, audio/visual, horn, multiplex/CAN communication (early forms), cruise control, engine immobilizer (if factory fitted)
Body Interior Features
Body Interior Features:
Air conditioning, supplemental restraint system (airbags, if equipped), seat belts, wipers and washers, door locks, meter/instrument panel, seats, engine hood/doors, exterior and interior trim, windshield/glass/mirrors
Procedures Included
Diagnostic Procedures:
Detailed diagnostic procedures for all systems
Repair Procedures:
Step-by-step repair instructions for all components and systems
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, component inspections
Troubleshooting Guides:
Troubleshooting charts and guides for common issues
Technical Depth
Technical Depth:
Factory-level diagnostic, service, and repair information
Detail Level:
Highly detailed, specific to the E12 chassis and its components
Visual Aids:
Diagrams, illustrations, wiring schematics
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Print Quality:
High-resolution, suitable for clear printing of text and diagrams
Diagram Scalability:
Images can be blown up for enlarged printed copies
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format, user prints on desired paper)
Requirements
Software Requirements:
Adobe PDF Reader, Winzip (or equivalent unzipping software)
Speed
Download Speed:
Fast download
⚙️ Engine Specifications
Primary Engine
Engine Options 1981:
Primarily M30 inline-six engines: 520i (2.0L), 525i (2.5L), 528i (2.8L).
Performance
Typical Hp 528I:
Approx. 168-175 hp (depending on market and specific tuning)
Typical Torque 528I:
Approx. 210-220 Nm (155-162 lb-ft)
Fuel System
Fuel Injection:
Bosch L-Jetronic or K-Jetronic fuel injection (depending on model and market)
Engine Codes
M30 Engine Code:
M30
Cooling System
Cooling Type:
Pressurized liquid cooling system
Lubrication System
Oil Capacity M30:
Approximately 5.5 liters (5.8 US quarts) with filter change
🔧 Transmission
Standard
Standard Transmission:
4-speed manual transmission
Optional
Optional Transmission:
3-speed or 4-speed ZF automatic transmission (model dependent)
Features
Clutch Type:
Hydraulically operated single-plate dry clutch
Fluid Specifications
Manual Transmission Fluid:
Hypoid gear oil, SAE 90 (e.g., BMW part number 81 22 9 407 799 or equivalent)
Automatic Transmission Fluid:
Dexron II or equivalent (e.g., BMW part number 81 22 9 400 275 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2795 mm (110.0 inches)
Length:
Approx. 4620 mm (181.9 inches)
Width:
Approx. 1700 mm (66.9 inches)
Height:
Approx. 1420 mm (55.9 inches)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs), depending on engine and equipment
Cargo
Trunk Capacity:
Approx. 450 liters (15.9 cubic feet)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Modern crash test standards were not prevalent or standardized in 1981)
Passive Features
Passive Safety Features:
Reinforced passenger cell, crumple zones, padded dashboard, three-point seat belts (front), two-point seat belts (rear, often optional or lap belts)
Active Features
Active Safety Features:
Four-wheel disc brakes (ventilated front), independent suspension, power-assisted steering (optional), limited-slip differential (optional on some models)
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog radio (AM/FM), optional cassette player, analog gauges.
Driver Assistance
Driver Assistance Features:
Power steering (optional), cruise control (optional on some models).
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
Lighting
Lighting Technology:
Halogen headlights, standard incandescent lighting for turn signals and taillights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to specific manual for exact mileage/time).
Spark Plug Replacement:
Every 15,000-30,000 miles (depending on spark plug type - conventional vs. platinum).
Coolant Flush Interval:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Specification:
API SG or SF rated, SAE 10W-40 or 20W-50 (viscosity dependent on climate). BMW recommended Castrol GTX or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (e.g., BMW part number 81 22 9 407 885 or equivalent).
Coolant Specification:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. BMW Blue or Green coolant (BMW part number 81 22 9 407 454 or equivalent).
Known Issues
Common Issues E12:
Rust (wheel arches, sills, subframes), fuel distributor leaks (K-Jetronic), vacuum hose deterioration, cooling system leaks (hoses, radiator), wear on front suspension bushings, potential for overheating if cooling system is not maintained.
Filter Part Numbers
Oil Filter Part Number Example:
Mann-Filter W940/1 or equivalent (verify for specific engine)
Air Filter Part Number Example:
Mann-Filter C2566 or equivalent (verify for specific engine)
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW's reputation for engineering excellence, performance, and luxury vehicles.
Model Evolution
E12 Introduction:
Introduced in 1972 as BMW's first mid-size executive sedan, replacing the BMW E3 (New Six) sedan in its segment. The E12 was a significant model for BMW, establishing its presence in this class.
E12 Facelift:
Received a significant facelift in 1977 (often referred to as the E12 LCI or 'facelift' models), which included revised front and rear styling, improved aerodynamics, and updated interior features. The 1981 model year falls within this facelifted period.
Production
Production Period E12:
1972-1981
Successors:
Succeeded by the BMW E28 5-series.
🏆 Awards & Recognition
Recognitions
Historic Acclaim:
The E12 was widely praised for its driving dynamics and build quality, contributing significantly to BMW's reputation as a leading automotive manufacturer.
Ratings
Period Reviews:
Contemporary reviews often highlighted the chassis balance, responsive engines, and premium interior for its class.
Certifications
Certifications:
N/A (Certification standards were different in the early 1980s).
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