Positioning:
The Porsche 944 was positioned as a more affordable, yet still sporty, alternative to the flagship 911, offering excellent handling and a well-balanced chassis.
Competitors:
Competed against vehicles like the Chevrolet Corvette C4, Nissan 300ZX, Toyota Supra, BMW 6 Series, and various other European sports coupes of its era.
Design Philosophy:
Front-engine, rear-wheel-drive layout, transaxle design for optimal weight distribution, advanced suspension tuning, and a powerful inline-four engine.
Durability:
Known for its robust engineering and build quality, characteristic of Porsche's reputation.
Transaxle Advantage:
The innovative transaxle design (engine at the front, transmission and differential at the rear) provided an almost 50/50 weight distribution, contributing significantly to the 944's renowned handling and balance.
Engine:
Complete engine overhaul, diagnosis, repair, and maintenance for all 944 variants
Fuel System:
Fuel injection systems (Bosch L-Jetronic, Motronic), fuel pump, injectors, fuel lines, fuel tank
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications
Ignition System:
Distributor, ignition coils, spark plugs, ignition timing, DME control unit
Transmission:
Manual and automatic transmission service, clutch, differential, drive shafts
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment
Steering:
Power steering system, steering rack, steering column, linkages
Brakes:
Hydraulic system, calipers, rotors, pads, brake lines, ABS (where applicable), parking brake
Electrical System:
Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams
Body And Chassis:
Body panel repair, door mechanisms, glass, interior trim, corrosion protection
HVAC:
Air conditioning system, heater core, ventilation, climate control
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Diagnostic Troubleshooting:
Comprehensive troubleshooting guides for common and uncommon issues
Maintenance:
Regular servicing, fluid changes, filter replacements, belt adjustments
Repair:
Detailed step-by-step repair instructions for all major vehicle systems
Removal Installation:
Procedure for removing and installing all major components and sub-assemblies
Disassembly Assembly:
In-depth instructions for disassembling and reassembling components
Adjustment:
Precise adjustment procedures for engine, brakes, suspension, etc.
Diagnostics:
Methods for diagnosing faults using specifications and testing procedures
Special Tools:
Identification and usage instructions for required special service tools
Torque Specifications:
Detailed torque values for all critical fasteners in assembly and installation procedures.
Wear Limits:
Includes reference to wear limits for components to ensure proper function and longevity.
Depth:
Comprehensive, from basic maintenance to complete engine rebuilds and diagnostics
Diagnostic Focus:
Emphasizes systematic troubleshooting, diagnosis, testing, and adjustment procedures, including factory specifications and allowable limits.
Description:
This manual provides comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the Porsche 944 and its components. It includes special notes, important points, service data, precautions, and detailed step-by-step procedures with pictorial diagrams and illustrations.
Target Audience:
Intended for both professional mechanics and DIY enthusiasts seeking to maintain, adjust, or repair their Porsche 944.
Oil Change:
Recommended every 5,000-7,500 miles or annually, depending on driving conditions.
Timing Belt:
Crucial: Replace every 30,000 miles or 3 years due to interference engine design.
Engine Oil:
API SG/SH, ACEA A2/A3; Viscosity: 5W-40, 5W-50, 10W-40, 10W-50 (refer to specific model year recommendations).
Coolant:
Glysantin G05 or equivalent (silicate-free ethylene glycol based) with distilled water (50/50 mix).
Transmission Fluid Manual:
API GL-4 or GL-5; Viscosity: 75W-90
Transmission Fluid Automatic:
Dexron III or equivalent
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Common Issues:
Timing belt failure (catastrophic engine damage if not replaced), fuel pressure regulator issues, hatch seal leaks, ABS sensor failures, clutch slave cylinder leaks, idle control valve issues, cracked dash panels.
Key Checks:
Regular inspection of timing belt, coolant hoses, fuel lines, and brake components is critical.