BMW 528i 1982 Full Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1982 Codes Chassis Code: E28 👋 Introduction Market Position Vehicle Class: Executive/Luxury Sedan Target Audience: Owners seeking to maintain and repair...

21 people are viewing this right now

Taper: Car

Distributeur:

UGS: 424496

Mots clés: 1982 528i BMW Car Cars Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Executive/Luxury Sedan

Target Audience:

Owners seeking to maintain and repair their BMW 528i, DIY enthusiasts, professional mechanics

Competitive Analysis

Key Competitors:

Mercedes-Benz W123/W124, Audi 5000, Volvo 740/760

Key Features

Dvp Focus:

Emphasis on German engineering, sporty handling, build quality, and driver engagement

Manual Value Proposition:

Comprehensive resource for preserving the longevity and performance of a classic BMW

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

Digital (likely PDF, implied by 'diagnostic...')

Page Count

Estimated Page Count:

1000+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, assembly, disassembly, component inspection and replacement

Fuel System:

Fuel injection system (Bosch L-Jetronic), fuel pump, injectors, fuel pressure regulator, fuel tank service

Ignition System:

Ignition coil, distributor, spark plugs, timing adjustments, electronic control unit (ECU) diagnostics

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core service and repair

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), muffler, pipes, hangers

Transmission Manual:

Clutch system, gearbox overhaul, gear selection mechanism, driveshafts, universal joints

Transmission Automatic:

Automatic transmission (ZF 4HP22) overhaul, hydraulic control, torque converter service, fluid and filter changes

Suspension:

Front McPherson strut, rear semi-trailing arm suspension, control arms, ball joints, bushings, shock absorbers, springs

Steering:

Power steering system, steering rack and pinion, steering column, tie rod ends, alignment procedures

Brakes Front:

Ventilated disc brakes, brake calipers, pads, rotors, brake lines, hydraulic system bleeding

Brakes Rear:

Solid disc brakes, brake calipers, pads, rotors, parking brake mechanism, brake lines

Electrical System Charging:

Alternator, voltage regulator, battery service, wiring diagrams for charging circuit

Electrical System Starting:

Starter motor, starter solenoid, ignition switch, wiring diagrams for starting circuit

Lighting System:

Headlights, taillights, brake lights, turn signals, interior lighting, wiring and bulb replacement

Instrument Panel:

Dashboard layout, gauge cluster service, warning lights, switchgear repair

Body Electrical:

Power windows, central locking system, mirror adjustments, wiper/washer system, horn

Climate Control:

HVAC system diagnosis, blower motor, A/C compressor, refrigerant service, heater control valve

Procedures Included

Scheduled Maintenance:

Oil change intervals, filter replacement, spark plug replacement, fluid checks and changes, timing belt inspection/replacement (if applicable)

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, electrical fault finding, component testing

Repair And Rebuild:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems

Rebuilding Engine:

Engine disassembly, cylinder head rebuild, piston and connecting rod installation, crankshaft bearing replacement, torque specifications

Rebuilding Transmission:

Gearbox disassembly, gear inspection, seal replacement, clutch pack servicing (automatic)

Body And Interior:

Door panel removal, seat adjustment/replacement, trim piece installation, panel alignment

Wheel Alignment:

Front and rear alignment specifications, camber, caster, toe adjustment procedures

Wheel Balance And Tire:

Tire rotation, balancing procedures, tire pressure recommendations

Technical Depth

Diagnostic Capabilities:

Detailed diagnostic procedures, likely including specific test equipment usage and fault code interpretation (though OBD-I was nascent)

Electrical Diagrams:

Comprehensive wiring diagrams for all electrical systems, including component locations and wire colors

Torque Specifications:

Critical torque values for all fasteners, ensuring proper assembly and prevent damage

Special Tools:

Identification and usage of specialized BMW tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

PDF (Assumed digital format based on description)

Searchable Text:

Likely searchable if a high-quality scan or original digital source

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations (expected for a comprehensive manual)

Binding Type

Binding:

Not applicable for digital format, but if printed, likely spiral-bound or perfect-bound for durability

Paper Type

Paper Quality:

Not applicable for digital format, but original manuals typically used durable, matte-finish paper

⚙️ Engine Specifications

Primary Engine

Engine Code:

M30B28

Engine Type:

Inline-6 Cylinder, SOHC

Displacement:

2.8 Liters (2788 cc)

Bore X Stroke:

86 mm x 80 mm

Compression Ratio:

8.8:1

Performance

Horsepower Net:

181 hp @ 5800 rpm

Torque Net:

235 Nm (173 lb-ft) @ 4200 rpm

Fuel System

Fuel Delivery:

Bosch L-Jetronic Fuel Injection

Fuel Type:

Unleaded Gasoline (91 Octane or higher recommended)

Maintenance

Valve Lash Adjustment:

Hydraulic lifters, typically no manual adjustment required unless worn

🔧 Transmission

Standard

Transmission Type:

4-Speed Manual Getrag 260/5

Optional

Transmission Type:

4-Speed Automatic ZF 4HP22

Features

Clutch Type:

Hydraulically operated single-plate dry clutch

Maintenance

Manual Transmission Fluid:

BMW ATF D4 or equivalent (e.g., Dexron III/MERCON), capacity approx. 1.5-1.8 liters

Automatic Transmission Fluid:

BMW ATF LT3 or equivalent (e.g., Dexron III/MERCON), capacity approx. 5.5-6.0 liters for torque converter/pan drain

📐 Dimensions

Exterior

Length:

4725 mm (186.0 in)

Width:

1700 mm (66.9 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2794 mm (110.0 in)

Weights

Curb Weight:

Approx. 1450-1550 kg (3200-3420 lbs), depending on transmission and options

Gross Vehicle Weight Rating:

Approx. 1950 kg (4300 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

No official NHTSA or IIHS ratings available for this specific year/model as standards were less stringent and testing varied.

Active Features

Available as an option on later E28 models, but not standard on all 1982 528i

Passive Features

Seatbelts:

Three-point front seatbelts, lap belts for rear passengers

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo radio with cassette player, often with optional amplifier and upgraded speakers

Instrumentation:

Analog gauges for speedometer, tachometer, fuel level, coolant temperature; warning lights for various systems

Driver Assistance

Cruise Control:

Optional, vacuum-operated or electronic

Trip Computer:

Not typically available in this era

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions

Spark Plug Replacement:

Every 30,000 miles (48,000 km), using recommended plugs (e.g., Bosch W7DC or equivalent)

Coolant Flush:

Every 24,000 miles (38,000 km) or 2 years

Fluid Specifications

Engine Oil Type:

API SG/CD, SAE 20W-50 or 10W-40 (depending on climate), capacity approx. 5.5 Liters (5.8 US Quarts) with filter

Coolant Type:

Ethylene glycol based antifreeze, 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III/MERCON or ZF LifeguardFluid (check manual for specific recommendation)

Known Issues

Rust Prone Areas:

Wheel arches, rocker panels, rear valence, strut towers, battery tray

Engine Management Issues:

Issues with L-Jetronic fuel injection system (e.g., airflow meter, cold start valve, injector failures), vacuum leaks

Cooling System Failures:

Plastic radiator end tanks can crack, water pump seal leaks, thermostat housing leaks

Suspension Wear:

Worn control arm bushings, tie rod ends, and ball joints are common due to age and mileage

Electrical System Aging:

Degradation of wiring insulation, corrosion in connectors, failing relays and switches

Transmission Slippage:

Common with automatic transmissions if fluid and filter are not regularly changed, or internal wear

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure, blending luxury with performance

Model Evolution

E28 Introduction:

Introduced in 1981 as the successor to the E12, the E28 marked a significant step forward in design, technology, and refinement for BMW's mid-size luxury sedan.

E28 Development:

Based on the E12 chassis but with significant updates to styling, aerodynamics, interior ergonomics, and mechanicals, including the introduction of fuel injection as standard on most models.

Production

Production Period:

1981-1988

Manufacturing Locations:

Germany (Dingolfing), South Africa, Mexico, Thailand

E28 528I Significance:

Represents the refined M30 engine in a well-packaged, sporty executive sedan, a hallmark of BMW's success in the 1980s.

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

Consistently praised by automotive journalists for its blend of performance, comfort, and build quality, often cited as a benchmark in its class.

Industry Standing:

The E28 platform, and specifically models like the 528i, are considered classics and highly regarded by enthusiasts for their driving dynamics and durability.