🏷️ Basic Information

Make:

BMW

Model:

528i

Model Variant:

528

Year:

1983

Chassis Code:

E28

Engine Code Range:

M30B28

👋 Introduction

Segment:

Executive Sedan

Positioning:

Luxury, performance-oriented sedan with a focus on engineering and driving dynamics.

Key Competitors 1983:

Mercedes-Benz W123/W124, Audi 5000, Volvo 700 Series, Cadillac Seville, Lincoln Continental Mark VI.

Driving Dynamics:

Renowned for balanced chassis, rear-wheel drive, and refined handling characteristics.

Powertrain:

Smooth and torquey M30 inline-six engine, available with manual or automatic transmissions.

Interior Quality:

High-quality materials, ergonomic design, and driver-focused cockpit.

📋 Manual Details

Engine Mechanical:

Complete

Engine Electrical:

Complete

Fuel System:

Complete

Transmission Manual:

Complete

Transmission Automatic:

Complete

Drivetrain:

Complete

Suspension:

Complete

Steering:

Complete

Brakes:

Complete

Electrical System:

Complete

Body And Chassis:

Complete

Climate Control:

Complete

Body Electrical:

Complete

Troubleshooting:

Comprehensive

Estimated Pages:

>700

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

File Format:

PDF

Print Quality:

High-resolution, suitable for printing all pages or individual sections.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

📖 Manual Coverage

Engine Details:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, lubrication system, cooling system, fuel injection system (Bosch L-Jetronic), ignition system.

Transmission Details:

Manual transmission (Getrag 260) disassembly, assembly, adjustments. Automatic transmission (ZF 4HP22) diagnosis, repair, adjustments.

Drivetrain Details:

Driveshaft, universal joints, differential, rear axle assembly, wheel bearings.

Suspension Details:

Front MacPherson struts, rear semi-trailing arms, bushings, shock absorbers, springs, anti-roll bars.

Steering Details:

Power steering system, steering rack, tie rods, steering column.

Brake Details:

Front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, hydraulic system.

Electrical System Details:

Battery, alternator, starter motor, ignition system, lighting system, dashboard instruments, fuse box layout, wiring diagrams.

Body And Chassis Details:

Body panel removal and installation, door mechanisms, glass replacement, rust repair, chassis components.

Climate Control Details:

HVAC system, heater core, A/C system diagnosis and repair (where applicable).

Body Electrical Details:

Power windows, power locks, mirrors, wipers, horn, radio system.

Maintenance Procedures:

Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid flush, belt inspection and replacement, fluid level checks.

Troubleshooting Procedures:

Step-by-step diagnostic charts for common engine performance issues, electrical faults, starting problems, and drivability concerns.

Repair Procedures:

Detailed instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component repair.

Adjustment Procedures:

Valve clearance adjustments, idle speed adjustments, ignition timing adjustments, clutch adjustment, parking brake adjustment.

Installation Procedures:

Installation of major components, accessories, and replacement parts.

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.

Diagnostic Capabilities:

Detailed diagnostic procedures for fuel injection and ignition systems, utilizing wiring diagrams and troubleshooting flowcharts.

Torque Specifications:

All critical torque specifications for fasteners and components.

Tolerances:

Engine component machining tolerances and specifications for rebuilds.

⚙️ Engine Specifications

Engine Code:

M30B28

Engine Type:

Inline 6-cylinder, SOHC

Displacement:

2.8 Liters (2788 cc)

Bore X Stroke:

86 mm x 80 mm

Compression Ratio:

8.3:1

Horsepower:

182 hp @ 5800 rpm (approx.)

Torque:

230 Nm (169 lb-ft) @ 4000 rpm (approx.)

Fuel Delivery:

Bosch L-Jetronic Fuel Injection

Fuel Type:

Unleaded Gasoline (Premium)

Ignition System:

Electronic Ignition (BMW Electronic Ignition System)

🔧 Transmission

Type:

Getrag 260 5-Speed Manual Transmission

Type:

ZF 4HP22 4-Speed Automatic Transmission

Clutch Type:

Single Dry Plate

📐 Dimensions

Length:

4725 mm (186.0 in)

Width:

1700 mm (66.9 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2700 mm (106.3 in)

Front Track:

1434 mm (56.5 in)

Rear Track:

1460 mm (57.5 in)

Curb Weight:

1420-1530 kg (3130-3370 lbs) depending on transmission and equipment

Gross Vehicle Weight Rating:

Approx. 1900 kg (4180 lbs)

🛡️ Safety Features

NHTSA Rating:

Not explicitly rated under modern NHTSA standards, but known for robust construction.

ABS:

Optional Anti-lock Braking System (ABS)

Power Brakes:

Standard power-assisted front and rear disc brakes.

Seatbelts:

Three-point front seatbelts, lap belts in rear.

Construction:

Unitized steel body construction with crumple zones.

Headlights:

Halogen headlights for improved visibility.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player, often with 4-6 speakers depending on trim. Upgradeable.

ABS Availability:

Available as an option on later models, offering advanced (for its time) braking control.

Cruise Control:

Standard or optional cruise control system.

Early Connectivity:

Limited to basic radio and antenna functionality. Modern smartphone integration not present.

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific conditions.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on operating conditions.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum or other advanced types.

Coolant Flush:

Every 24,000 miles (38,000 km) or 2 years.

Brake Fluid Flush:

Every 24,000 miles (38,000 km) or 2 years.

Engine Oil Type:

SAE 15W-40 or 20W-50 API Service SG or SH. Check manual for precise recommendations based on climate.

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts) with filter change.

Coolant Type:

Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., 75W-90)

Transmission Fluid Automatic:

Dexron III (or equivalent) Automatic Transmission Fluid (ATF)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Common Failures E28:

Cooling system leaks (radiator, hoses, water pump), fuel distributor issues (L-Jetronic), idle control valve problems, differential seal leaks, rust (especially rear wheel arches and rocker panels).

Electrical Gremlins:

Degrading wire insulation, faulty grounds, and older electronic components can lead to intermittent issues.

Suspension Wear:

Worn control arm bushings, ball joints, and shock absorbers are common due to age and mileage.

📚 Vehicle History

Brand Legacy:

BMW, established in 1916, renowned for building "The Ultimate Driving Machine" with a focus on performance, engineering, and driver engagement.

E28 Generation:

The E28 generation (1981-1988) succeeded the E12 and was a significant evolution, offering improved aerodynamics, updated styling, and enhanced technology.

528I Positioning:

The 528i was a key model in the E28 lineup, offering a balance of performance and luxury powered by the robust M30 engine.

Production Years E28:

1981-1988

Manufacturing Locations:

Germany, South Africa, Thailand

🏆 Awards & Recognition

Automotive Press 1983:

Consistently praised by automotive press for its driving dynamics, build quality, and refined powertrain, often compared favorably against its German and American luxury rivals.

Classic Car Status:

Considered a modern classic, highly regarded by BMW enthusiasts for its timeless design and engaging driving experience.