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BMW R80 R90 R100 1983 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R Series (R80, R90, R100) Year: 1983 Codes Engine Codes: R80: 247, R90: 247, R100: 247 Chassis Codes: R80/7, R90/6, R100/7, R100RS, R100RT,...
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Taper: Motorcycle
Distributeur:
UGS: 434167
BMW R80 R90 R100 1983 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R Series (R80, R90, R100)
Year:
1983
Codes
Engine Codes:
R80: 247, R90: 247, R100: 247
Chassis Codes:
R80/7, R90/6, R100/7, R100RS, R100RT, R100S, R100CS
👋 Introduction
Market Position
Market Position:
Essential technical resource for owners and professional mechanics maintaining the iconic BMW R-series motorcycles of the early 1980s. Positions itself as the definitive guide for ensuring optimal performance and longevity.
Competitive Analysis
Competitive Analysis:
Offers superior depth and accuracy compared to generic Haynes or Clymer manuals for this specific model range. Provides factory-level detail and specific BMW procedures.
Key Features
Key Features:
Comprehensive coverage of R80, R90, and R100 variants, detailed diagrams, step-by-step repair instructions, troubleshooting guides, and electrical schematics.
📋 Manual Details
Coverage Areas
Coverage Areas:
Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Ignition System, Braking System, Suspension System, Bodywork, Troubleshooting, Maintenance
Page Count
Page Count:
Estimated 300-500 pages (typical for this era's comprehensive manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Print (likely bound book)
📖 Manual Coverage
Systems Covered
Systems Covered:
Airbox, Carburetors (Bing 32/40/45), Clutch Assembly, Commutator, Crankshaft, Cylinder Heads, Dynamo, Electrical Circuits, Engine Disassembly/Reassembly, Exhaust System, Final Drive, Gearbox (5-speed), Ignition System (Bosch), Oil Pump, Piston Assembly, Planetary Gearbox, Shaft Drive, Starter Motor, Steering Headstock, Suspension (Front Fork, Rear Swingarm), Tooling Requirements, Wheels and Tires, Wiring Harness
Electrical Schematics:
Detailed wiring diagrams for all lighting, ignition, charging, and accessory circuits.
Bodywork Repair:
Covers repair and refinishing of fuel tanks, fenders, side covers, and fairings where applicable.
Procedures Included
Procedures Included:
Engine Tuning, Carburetor Adjustment, Valve Clearance Adjustment, Ignition Timing, Gearbox Oil Change, Drive Shaft Lubrication, Brake Bleeding, Suspension Overhaul, Electrical Component Testing, Troubleshooting Faults, Routine Maintenance, Component Replacement, Overhaul Procedures
Diagnostic Procedures:
Includes step-by-step troubleshooting for common electrical and mechanical faults, with expected readings and test procedures.
Suspension Adjustment:
Guidance on preload and damping adjustments for front forks and rear shock absorbers.
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed diagnostic procedures for electrical systems)
Rebuild Specifications:
Provides critical torque values, bearing clearances, piston ring end gap specifications, and detailed assembly sequences for engine and gearbox components.
📊 Manual Specifications
File Format
File Format:
N/A (Print)
Print Quality
Print Quality:
Professional print quality, clear diagrams and text
Binding Type
Binding Type:
Likely perfect bound or spiral bound for workshop use
Paper Type
Paper Type:
Durable paper stock, suitable for workshop environments
Completeness
Completeness:
Comprehensive, covering all aspects of servicing and repair as intended by BMW technicians. Assumed to be a complete workshop manual, not a condensed version.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Bore X Stroke:
R80: 82 mm x 74.6 mm; R90: 90 mm x 70.6 mm; R100: 94 mm x 74 mm
Displacement:
R80: 797.5 cc; R90: 897.7 cc; R100: 979.9 cc
Valve Train:
Overhead valves (OHV) operated by pushrods and rocker arms.
Performance
Horsepower Approximate:
R80: 50-55 hp; R90: 65-70 hp; R100: 65-70 hp (depending on model variant, e.g., R100RS/RT vs. R100S/CS)
Torque Approximate:
R80: ~6.5 kgf·m; R90: ~7.3 kgf·m; R100: ~7.3 kgf·m
Fuel System
Fuel System Type:
Dual Carburetors (typically Bing)
Carburetor Models:
Bing 32/40/45mm depending on model and year
Fuel Type Required:
Unleaded gasoline (min. 91 RON/87 AKI)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox with integrated final drive
Clutch Type:
Single dry plate, diaphragm spring
Optional
Optional Features:
Some early models might have had 4-speed, but the 1983 era is predominantly 5-speed.
Features
Drive Type:
Shaft drive
📐 Dimensions
Exterior
Wheelbase Approximate:
1400-1450 mm (varies by model)
Seat Height Approximate:
780-820 mm (varies by model and seat type)
Weights
Dry Weight Approximate:
R80: ~190-200 kg; R90: ~200-210 kg; R100: ~210-230 kg (varies by model, e.g., RS/RT are heavier)
Fuel Tank Capacity:
24 liters (standard), some models may have 16 or 18 liter options
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated in the same manner as cars by agencies like NHTSA or Euro NCAP)
Active Features
Active Safety Features:
Dual-piston front caliper brakes (often Brembo), Drum rear brake (on some models), robust chassis construction.
Passive Features
Passive Safety Features:
Engine guards (optional/standard on some models), durable frame construction.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Basic instrumentation only - speedometer, tachometer, indicator lights)
Electrical System
Ignition System:
Breakerless ignition system (Bosch electronic ignition) on later models, with distributor and points on earlier variants (covered in manual).
Charging System:
Dynamo with mechanical voltage regulator
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually
Valve Adjustment:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Gearbox Oil Change:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Final Drive Oil Change:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 motorcycle specific oil (API SF or SG classification)
Gearbox Oil Type:
SAE 80W-90 GL-5 hypoid gear oil
Final Drive Oil Type:
SAE 80W-90 GL-5 hypoid gear oil
Brake Fluid Type:
DOT 3 or DOT 4 (check specific caliper/master cylinder markings)
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Known Issues:
Sticking exhaust valves (especially on early R100RS), output shaft seal leaks, transmission input shaft seal leaks, general wear on the swingarm pivot and steering head bearings, carburetor synchronization difficulties, potential for ignition module failure (though generally robust).
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad, established in 1916, has a long and storied history in motorcycle manufacturing, particularly known for its innovative boxer-twin engines, shaft drive, and durable touring motorcycles.
Model Evolution
Model Evolution:
The R80, R90, and R100 series represent the evolution of BMW's airhead boxer motorcycles. Building upon earlier designs like the R75/5 and R90/6, these models introduced further refinements in engine size, chassis, and features, culminating in the R100RS (full fairing), R100RT (touring fairing), and the powerful R100S/CS variants.
Key Variants 1983:
R80/7, R80G/S, R80ST, R90/6, R90S, R100/7, R100S, R100CS, R100RS, R100RT
Production
Production Period:
The R100 series, including variants like the R100/7, R100RS, R100RT, and R100S, were produced from the late 1970s through the early 1990s. The R80 and R90 models had their own distinct production timelines that influenced this era.
🏆 Awards & Recognition
Recognitions
Recognitions:
BMW R-series motorcycles are renowned for their durability, reliability, and suitability for long-distance touring, earning them a strong reputation among enthusiasts and a cult following.
Ratings
Ratings:
Consistently rated highly for build quality and engineering by automotive journalists and owners from their era.
Certifications
Certifications:
N/A (Certification is more applicable to vehicle safety standards than aftermarket manuals).
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