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Suzuki GSX750 1984 1985 1986 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX750 Model Variant: GSX750E, GSX750EF, GSX750ES (specific variants depend on regional markets) Generation Generation Designation: First Generation GSX750 Codes Engine Code Prefix: N701...
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Taper: Motorcycle
Distributeur:
UGS: 155874
Suzuki GSX750 1984 1985 1986 Workshop Service Repair ManualSuzuki GSX750 1984 1985 1986 Workshop Service Repair ManualSuzuki GSX750 1984 1985 1986 Workshop Service Repair ManualSuzuki GSX750 1984 1985 1986 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX750
Model Variant:
GSX750E, GSX750EF, GSX750ES (specific variants depend on regional markets)
Generation
Generation Designation:
First Generation GSX750
Codes
Engine Code Prefix:
N701
👋 Introduction
Market Position
Segment:
Sportbike/Naked Sportbike
Competitive Analysis
Key Competitors Era:
Honda CB750F/CB750K, Yamaha XS750/XS850, Kawasaki KZ750/GPZ750.
Key Features
Engine Configuration:
Air-cooled, DOHC, inline-four cylinder engine.
Frame Type:
Steel, double-cradle frame.
Design Philosophy:
Balanced performance and sport-touring capabilities, offering a step up in displacement and performance from 600cc class bikes.
📋 Manual Details
Coverage Areas
Manual Coverage Years:
1984, 1985, 1986
Page Count
Number Of Pages:
308
Manual Type
Manual Classification:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine top end, cylinder head, valve train, piston and connecting rod, crankshaft, oil pump, oil seals, engine lubrication, engine cooling, engine tuning, fuel system (carburetors, fuel pump), ignition system, exhaust system.
Chassis Systems:
Frame, steering, front suspension (forks, steering head bearings), rear suspension (shock absorbers, swingarm), wheels, tires, brakes (front and rear hydraulic disc brakes), final drive (chain).
Electrical Systems:
Battery, charging system (stator, regulator/rectifier), ignition system (CDI, coils, spark plugs), lighting system (headlight, taillight, turn signals), instrumentation, starter motor, wiring diagrams.
Bodywork And Fittings:
Fuel tank, seat, body panels, fairings (if applicable), fenders, footpegs, handlebars, controls.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks/replacement, chain lubrication/adjustment, brake fluid checks/replacement, coolant checks/replacement, tire pressure checks, general lubrication.
Diagnostic Procedures:
Troubleshooting guides for common issues, electrical system diagnostics, engine performance troubleshooting, fuel system diagnostics.
Repair Procedures:
Engine disassembly and reassembly, carburetor synchronization and adjustment, valve clearance adjustment, suspension component servicing, brake system overhaul, electrical component testing and replacement.
Installation And Removal:
Step-by-step guides for removing and installing all major components, including engine, transmission, wheels, suspension, electrical components, and body panels.
Technical Depth
Depth Of Information:
Comprehensive; covers basic maintenance to full engine rebuilds and complex electrical system repairs. Includes detailed explanations, pictorial diagrams, exploded views, and torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable; pages can be printed for offline use and reference.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF)
Software Requirements
Reader Requirement:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, DOHC, inline-four cylinder
Displacement:
748 cc (45.6 cu in)
Bore X Stroke:
67.0 mm x 53.0 mm (2.64 in x 2.09 in) - Typical specification, refer to manual for exact figures.
Compression Ratio:
9.0:1 (Typical, may vary by sub-model)
Performance
Horsepower:
Approximately 70-75 HP at 8500 RPM (Estimate, actual figures vary by dyno and specific model variant)
Torque:
Approximately 60-65 Nm at 7000 RPM (Estimate, actual figures vary by dyno and specific model variant)
Fuel System
Carburetion:
Mikuni VM series constant velocity carburetors, typically 33mm or 34mm (e.g., VM33SS).
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Capacity:
Approximately 3.4 Liters (3.6 US qt) with filter change. Refer to manual for exact capacity.
Oil Type:
API SE, SF or SG classified 10W-40 or 20W-50 motorcycle engine oil. Refer to manual for precise recommendations.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Clutch Type:
Wet multi-plate
Features
Final Drive:
Chain drive
Transmission Oil Type:
API GL-4 SAE 80W or 90W gear oil. Refer to manual for precise recommendations.
📐 Dimensions
Exterior
Overall Length:
Approx. 2,205 mm (86.8 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,160 mm (45.7 in)
Weights
Dry Weight:
Approx. 215 kg (474 lbs) - Varies by model variant
Wet Weight:
Approx. 235 kg (518 lbs) - Varies by model variant and fluid levels
Fuel Tank Capacity:
Approx. 19 Liters (5.0 US gal)
🛡️ Safety Features
Ratings
Safety Classification:
Motorcycle safety standards of the era. Manual emphasizes safe repair procedures and use of correct tools.
Active Features
Braking System Front:
Dual hydraulic disc brakes with twin-piston calipers.
Braking System Rear:
Single hydraulic disc brake with single-piston caliper.
Passive Features
Lighting System:
Halogen headlight, taillight, brake light, turn signals, instrument illumination.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Analog instrumentation: speedometer, tachometer, fuel gauge, indicator lights).
Driver Assistance
Driver Assistance Features:
N/A (Mechanical systems, no electronic driver aids).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (2,000-3,000 miles) or 6 months. Refer to manual for exact recommendation.
Valve Adjustment Interval:
Typically every 6,000-12,000 km (4,000-8,000 miles) or annually. Refer to manual for exact recommendation.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km (300-600 miles). Refer to manual for specific adjustment procedure and slack.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation and bleeding procedures.
Coolant:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (typically 50/50 ratio). Refer to manual for specific type and capacity.
Known Issues
Carburetor Issues:
Clogged jets, vacuum slide sticking, diaphragm wear, pilot circuit blockage leading to poor idle and acceleration. Manual provides detailed cleaning and synchronization procedures.
Electrical Issues:
Corroded connectors, weak charging system (stator, rectifier/regulator failure), intermittent headlight or other electrical components. Manual includes comprehensive wiring diagrams and troubleshooting steps.
Suspension Wear:
Worn fork seals, degraded fork oil, worn rear shock absorbers can affect handling. Manual details fork oil change procedures and specifications.
Engine Performance Degradation:
Carbon buildup, worn valve guides, cam chain tensioner issues, and carburetor wear can lead to loss of power and rough running. Manual covers all these aspects for diagnosis and repair.
Clutch Slippage:
Worn clutch plates or improper adjustment can cause clutch slippage. Manual details clutch inspection, replacement, and adjustment procedures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing performance-oriented motorcycles, particularly in the sportbike and motorcycle racing segments.
Model Evolution
Gsx Series Introduction:
The GSX series represented Suzuki's advancement into more sophisticated and powerful motorcycles, leveraging its experience from racing.
Production
Production Period:
The GSX750 series, including these model years, was a significant player in the Japanese '750cc class wars' of the early to mid-1980s.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Well-regarded in its era for a blend of performance, reliability, and value, contributing to Suzuki's reputation in the 750cc class.
Ratings
Reviews Era:
Contemporary motorcycle reviews often praised its accessible power delivery and competent handling for sport-touring and general riding.
Certifications
Manual Quality Certification:
Stated as '100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections'.
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