Market Position:
Designed for owners and mechanics of the Kawasaki KXT250 Tecate ATV from 1984-1986, providing essential repair and maintenance information.
Competitive Analysis:
Distinguished by its make, model, and year specificity, offering a targeted and comprehensive resource unlike generic manuals.
Key Features:
Instant download, detailed diagrams, comprehensive coverage of all repair procedures, electrical schematics, and fluid specifications.
Target Audience:
DIY enthusiasts, home mechanics, and professional ATV repair technicians working on Kawasaki KXT250 Tecate models from 1984-1986.
Applicable Years:
1984, 1985, 1986
Coverage Areas:
All workshop repair procedures, electrical diagrams, service procedures, fluid capacities, re-wiring, engine rebuilding
Delivery Method:
Instant Download
Manual Scope:
Comprehensive: Everything needed to repair, maintain, or repair the vehicle.
Systems Covered:
General Information, Lubrication, Fuel System, Engine, Cylinder Head/Valve, Cylinder/Piston, Clutch, Gearshift Linkage, Sub-transmission, Crankcase, Transmission, Crankshaft/Primary Shaft, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake, Battery/Charging System, Ignition System, Electric Starter, Switches
Procedures Included:
Inspection, Adjustment, Engine Removal/Installation, Re-wiring, Engine Rebuilding, Troubleshooting
Technical Depth:
Detailed step-by-step diagrams and instructions for all workshop repair procedures.
Electrical Diagrams:
Detailed electrical diagrams for all systems, including lighting, ignition, starting, and switches.
Engine Rebuilding Procedures:
Comprehensive procedures for complete engine teardown, inspection, repair, and reassembly, including crankshaft, connecting rod, piston, and cylinder work.
Suspension Procedures:
Detailed instructions for front and rear suspension disassembly, inspection, repair, and adjustment, including shock absorbers and steering components.
Brake Procedures:
Complete guide to hydraulic brake system maintenance, including caliper service, bleeding procedures, and component replacement.
Fuel System Procedures:
In-depth coverage of carburetor disassembly, cleaning, adjustment, fuel tank maintenance, and fuel line inspection.
Troubleshooting Guide:
Extensive troubleshooting section with common problems and solutions for engine, electrical, and mechanical systems.
Clutch Rebuild:
Detailed procedures for clutch disassembly, inspection, spring replacement, and reassembly.
Transmission Rebuild:
Comprehensive instructions for transmission gear inspection, bearing replacement, and reassembly.
Crankshaft Rebuild:
Detailed procedures for crankshaft inspection, connecting rod checks, and potential bearing replacement.
Engine Type:
Two-stroke, Single-cylinder, Reed valve, Liquid-cooled (typical for this era and model line)
Displacement:
238cc (approximate, based on typical Tecate configurations)
Bore X Stroke:
Specific data available within manual
Horsepower:
Specific data available within manual
Torque:
Specific data available within manual
Carburetor:
Likely a single Mikuni carburetor, specific model/size in manual
Fuel Type:
Unleaded gasoline (typically with oil pre-mix for two-stroke)
Cooling Method:
Liquid-cooled
Oil Type:
Two-stroke engine oil for pre-mix (specific grade in manual)
Ignition Type:
CDI (Capacitor Discharge Ignition)
Reed Valve Induction:
Standard feature for enhanced performance in two-stroke engines of this type.
Transmission Type:
Manual
Number Of Gears:
Typically 5-speed (specifics within manual)
Clutch Type:
Wet multi-plate (details in manual)
Final Drive:
O-ring sealed chain drive (details in manual)
Sub Transmission:
The manual explicitly lists coverage for a 'Sub transmission', indicating a multi-range or specialized gear reduction system may be present or covered.
Overall Length:
Specific data available within manual
Overall Width:
Specific data available within manual
Overall Height:
Specific data available within manual
Dry Weight:
Specific data available within manual
Fuel Tank Capacity:
Specific data available within manual
Safety Ratings:
Not applicable in traditional automotive crash test sense; manual covers safe operation and maintenance.
Active Safety Features:
Hydraulic disc brakes (front and rear), controlled throttle mechanism.
Passive Safety Features:
Sturdy frame construction, handgrips, footwells for rider stability.
Service Intervals:
Detailed maintenance schedules for various components (e.g., spark plug, air filter, chain, engine oil) are provided within the manual.
Engine Oil Type:
Specific two-stroke engine oil grade for pre-mix (e.g., API-TC, JASO FD) will be detailed.
Coolant Type:
Specific coolant mixture ratio and type for liquid-cooled system (details in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specific designation in manual).
Gear Oil Type:
Specific gear oil viscosity grade (e.g., SAE 80W-90) for transmission and crankcase lubrication (details in manual).
Common Issues:
Potential issues could include carburetor jetting, ignition coil failure, clutch wear, and general wear and tear on suspension and drivetrain components typical of vintage performance ATVs. Manual provides troubleshooting for these.
Engine Oil Capacity:
Specific capacities for pre-mix and transmission/crankcase oil will be detailed.
Tune Up Guide:
Includes procedures for carburetor adjustment, ignition timing checks, and compression testing.
Brand Heritage:
Kawasaki has a long-standing reputation in powersports, including a strong presence in the ATV market.
Model Evolution:
The KXT250 Tecate was a popular performance ATV of its era, known for its sporty handling and powerful two-stroke engine, contributing to the growth of ATV racing.
Production Period:
1984-1986 for the specific models covered by this manual.
Market Impact:
The KXT250 Tecate was a significant model in Kawasaki's ATV lineup, popular in recreational and racing environments during its production run.
