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BMW 325 325e 325es 1984-1990 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325, 325e, 325es Codes Chassis Code: E30 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Reputation: Renowned for driving...
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BMW 325 325e 325es 1984-1990 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
325, 325e, 325es
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Reputation:
Renowned for driving dynamics, build quality, and sporty appeal
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75
Key Features
Chassis:
Iconic E30 platform, known for its balanced handling and rear-wheel drive layout
Engine Options:
Smooth inline-six engines (M20 series)
Design:
Timeless Paul Bracq design, understated yet sporty aesthetic
📋 Manual Details
Coverage Areas
Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Models Covered:
325, 325e, 325es
Page Count
Estimated Pages:
Over 1000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, diagnosis
Engine Management:
Fuel injection (Motronic), ignition system, emission controls
Transmission Manual:
Gearbox overhaul, clutch, shifting mechanisms
Transmission Automatic:
Overhaul, torque converter, hydraulic controls
Suspension And Steering:
Front/rear suspension components, steering gear, power steering
Braking System:
Disc brakes (front/rear), ABS (if equipped), hydraulic system, parking brake
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, instruments
Bodywork And Chassis:
Body panel repair, interior trim, doors, windows, welding procedures
Heating And Air Conditioning:
HVAC system components, refrigerant service
Fuel System:
Fuel tank, lines, pump, injectors, pressure regulator
Cooling System:
Radiator, water pump, thermostat, cooling fans
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement
Diagnostics:
Troubleshooting guides, common faults, diagnostic trouble codes (DTCs)
Torque Specifications:
Critical fastener torque values for all major components
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Specifications:
Engine specs, clearances, tolerances, fluid capacities
Technical Depth
Depth:
In-depth, from basic maintenance to full engine and transmission rebuilds
Troubleshooting Level:
Advanced, with diagnostic flowcharts and fault finding procedures
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers (Adobe Acrobat, etc.)
Print Quality
Quality:
High-resolution, clear and legible text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Searchability
Text Search:
Fully searchable text for quick information retrieval
Navigation
Hyperlinks:
Clickable table of contents and index for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B27 (325e/es), M20B25 (325i, though 325 is used generically here and often implied as 325i for performance context in this era, the 325e/es are specifically M20B27)
Displacement:
2.7 Liters (325e/es)
Cylinders:
Inline-6
Horsepower 325E:
121 hp @ 4800 rpm (approx.)
Torque 325E:
170 lb-ft @ 3250 rpm (approx.)
Horsepower 325Es:
121 hp @ 4800 rpm (US spec, identical to 325e)
Torque 325Es:
170 lb-ft @ 3250 rpm (US spec, identical to 325e)
Performance
Compression Ratio 325E:
8.5:1 (designed for low-end torque and fuel economy)
Fuel System
Injection Type:
Bosch Motronic (M1.1 or M1.3 depending on specific model year)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
4-speed Automatic (standard on 325e/es in many markets)
Optional
Type:
5-speed Manual (Getrag 260)
Features
Clutch:
Single dry plate
Rear Axle Ratio:
Variable depending on transmission and market (e.g., 2.79:1 for auto, 3.15:1 for manual)
📐 Dimensions
Exterior
Wheelbase:
101.2 inches (2570 mm)
Length:
170.5 inches (4330 mm)
Width:
66.3 inches (1684 mm)
Height:
55.1 inches (1400 mm)
Weights
Curb Weight:
2800 - 3000 lbs (approx.)
Gross Vehicle Weight:
Over 3500 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to specific model year testing; generally performed well for its era
Active Features
ABS:
Optional on some models, standard on later 'i' versions and specific packages
Passive Features
Seat Belts:
Three-point front and rear seat belts
Headrests:
Front and rear headrests
Body Construction:
Unitized body with crumple zones
💡 Technology Features
Infotainment
Radio:
Factory AM/FM cassette player, optional premium sound systems
Speakers:
Various configurations depending on trim and options
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
Limited by era; primarily analog systems
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or annually (depending on usage and oil type)
Coolant Flush:
Every 2 years or 30,000 miles
Spark Plugs:
Refer to manual; typically every 30,000 miles for standard plugs, longer for platinum
Timing Belt:
M20 engines use a timing belt; replace every 40,000-60,000 miles or 5 years due to potential failure risk
Fluid Specifications
Engine Oil:
API SG or higher, SAE 15W-50 or 10W-40 recommended (check manual for specific temp ranges)
Coolant:
BMW Blue Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Transmission Fluid Auto:
Dexron II or equivalent
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90
Known Issues
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, front/rear main seals
Cooling System:
Cracked plastic radiator end tanks, failing water pump, thermostat housing leaks
Suspension:
Worn control arm bushings, ball joints, shock absorbers
Electrical:
Corroded ground points, failing instrument clusters, fuel pump relays
Interior:
Sunroof drain blockage leading to water ingress, cracked dashboards
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, focus on performance and engineering
Model Evolution
E30 Introduction:
Introduced in 1982, the E30 was a significant evolution from the E21 3 Series
325E Introduction:
Introduced in 1983 (as 325e in Europe, later in US) to offer a more fuel-efficient and torque-rich option using the 'eta' engine
325Es Introduction:
US-market variant, typically an automatic transmission version of the 325e with specific trim
Production
Production Years E30:
1982-1994
Manufacturing Locations:
Germany (primarily Dingolfing), also South Africa, USA (CKD kits)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive press for handling and driver engagement
Ratings
Performance Reviews:
Regarded as one of the best-handling sedans of its era
Certifications
Historical Significance:
The E30 platform is considered a modern classic and a benchmark for sports sedans.
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