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Bmw 518i 1985 1986 1987 1988 1990 1991 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 518i Model Generation: E34 Body Style: Sedan Codes Chassis Code: E34 Engine Code: M20B20 👋 Introduction Market Position Segment: Executive Mid-size Sedan. Competitive...
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Bmw 518i 1985 1986 1987 1988 1990 1991 Service Repair ManualBmw 518i 1985 1986 1987 1988 1990 1991 Service Repair ManualBmw 518i 1985 1986 1987 1988 1990 1991 Service Repair ManualBmw 518i 1985 1986 1987 1988 1990 1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518i
Model Generation:
E34
Body Style:
Sedan
Codes
Chassis Code:
E34
Engine Code:
M20B20
👋 Introduction
Market Position
Segment:
Executive Mid-size Sedan.
Competitive Analysis
Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200, Volvo 240/740, Jaguar XJ.
Key Features
Highlights:
Renowned BMW driving dynamics, robust build quality, classic E34 styling, M20 inline-six engine known for smoothness.
Target Audience
Audience:
Owners, mechanics, and enthusiasts of the BMW E34 518i seeking in-depth technical guidance for maintenance and repair.
📋 Manual Details
Coverage Areas
Years Covered:
1985, 1986, 1987, 1988, 1990, 1991
Page Count
Estimated Pages:
600+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive diagnostics, overhaul, tuning, fuel injection (Bosch Motronic), ignition system.
Transmission:
Manual and Automatic transmission service, repair, fluid specifications, and troubleshooting.
Brakes:
Front and rear brake system service, including ABS diagnostics (if equipped), pad/rotor replacement, and hydraulic system.
Suspension Steering:
Front and rear suspension components, steering system, alignment specifications, and component replacement.
Electrical:
Complete wiring diagrams, starter, alternator, battery, lighting systems, dashboard instruments, and ECU troubleshooting.
Body Chassis:
Body panel removal/installation, interior trim, doors, windows, sunroof, and chassis component inspection/repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault codes, and systematic problem-solving guides.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds and component replacements.
Diagnostics:
Engine management system diagnostics, ABS system diagnostics, and electrical system troubleshooting.
Technical Depth
Depth:
Detailed, factory-level technical information suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, naturally aspirated
Displacement:
2.0 Liters (1990 cc)
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio:
8.8:1
Power Output:
126 hp (93 kW) at 6000 rpm
Torque Output:
174 Nm (128 lb-ft) at 4300 rpm
Fuel System
Fuel Delivery:
Bosch LE-Jetronic (or Motronic) electronic fuel injection
Fuel Type:
Unleaded gasoline (RON 91-95)
Ignition System
Ignition Type:
Distributorless ignition system (DIS) or conventional distributor-based ignition.
Cooling System
Coolant Capacity:
Approximately 8.5 Liters
Thermostat Rating:
80°C
🔧 Transmission
Standard
Transmission Type:
Getrag 260 5-speed manual transmission
Optional
Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Automatic Features:
Lock-up torque converter, sport/economy modes (depending on specific variant).
Fluid Specs
Manual Fluid:
BMW ATF-2 or equivalent (e.g., Pentosin CHF 7.1 or Dexron III)
Automatic Fluid:
BMW ATF-1 or equivalent (e.g., Dexron III)
📐 Dimensions
Exterior
Length:
4717 mm (185.7 in)
Width:
1751 mm (68.9 in)
Height:
1412 mm (55.6 in)
Wheelbase:
2764 mm (108.8 in)
Front Track:
1470 mm (57.9 in)
Rear Track:
1490 mm (58.7 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3197-3417 lbs)
Gross Vehicle Weight:
Approx. 1975 kg (4354 lbs)
Max Payload:
Approx. 525 kg (1157 lbs)
Cargo
Trunk Volume:
460 Liters (16.2 cu ft)
🛡️ Safety Features
Ratings
Crash Test Results:
While specific ratings for the 518i are scarce due to the era, the E34 platform generally received good marks for its time in independent testing, often highlighting its robust chassis structure.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on later models and specific trims.
Passive Features
Airbags:
Driver airbag optional, passenger airbag not standard on early models.
Seatbelts:
Front three-point inertia-reel seatbelts, rear lap and diagonal seatbelts.
Chassis Design:
Integrated safety cage, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette player with AM/FM radio, often with premium sound system options (e.g., Nakamichi).
Climate Control:
Manual or automatic climate control system (optional).
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
On Board Computer:
Optional onboard computer providing fuel consumption, range, and basic diagnostics.
Connectivity
Connectivity Features:
Limited by era; typically focused on basic vehicle functions and audio. Later models may have offered limited cellular phone integration options.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Air Filter:
Inspect every 10,000 km, replace every 20,000-30,000 km.
Spark Plugs:
Replace every 30,000-40,000 km (depending on type: standard or platinum).
Fuel Filter:
Replace every 40,000-60,000 km.
Fluid Specifications
Engine Oil:
SAE 15W-40 or 10W-40 API SG or higher. Capacity: Approx. 4.25 Liters with filter.
Coolant:
50/50 mix of BMW Blue Coolant or equivalent and distilled water.
Brake Fluid:
DOT 4.
Known Issues
Engine Component:
Head gasket failures (especially on early M20 engines), oil pan gasket leaks, valve cover gasket leaks, cooling system component failures (water pump, thermostat, hoses).
Electrical Component:
Alternator failures, starter motor issues, wiring harness degradation (especially near exhaust manifolds), instrument cluster electronic faults.
Suspension Component:
Worn control arm bushings, ball joints, and shock absorbers are common due to age and mileage.
Body Chassis:
Rust in common E34 areas: wheel arches, rocker panels, rear window seal, jacking points.
Maintenance Tips
Preventative:
Regularly inspect and replace cooling system components, maintain ignition system, address oil leaks promptly, check for rust.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for 'Ultimate Driving Machine,' performance, engineering precision, and build quality established over decades.
Model Evolution
Predecessor:
BMW E28 5 Series.
Successor:
BMW E39 5 Series.
Production
Production Period:
1987-1996 (E34 Generation)
Manufacturing Locations:
Germany (Dingolfing), South Africa, Thailand, Mexico.
518I Specific Production:
The 518i was a more entry-level variant of the E34, primarily aimed at markets where engine size and fuel economy were key considerations.
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E34 generation of the 5 Series was consistently praised by automotive journalists for its sophisticated chassis, engaging handling, and refined interior, cementing BMW's leadership in the executive sedan market.
Ratings
Reliability Perception:
While perceived as reliable for its time, specific maintenance and component wear are critical factors in actual reliability. The M20 engine is generally robust if maintained.
Certifications
Manufacturing Standards:
Adherence to ISO 9001 quality management standards during its production run.
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