Target Audience:
Technicians, mechanics, and owners for repair and learning
Value Proposition:
Low price, great quality, instant access, direct support
Feature 1:
Complete factory information matching original manufacturer books
Feature 2:
Detailed circuits and diagrams included
Feature 3:
Suitable for both professional repair and self-learning
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Technical Data, Diagrams
Estimated Page Count:
Hundreds or Thousands (Printable Pages)
Type:
Official Factory Service Repair Manual
Compression Requirement:
WinZip (for larger manuals)
Engine Service:
Complete engine overhaul, rebuild, and tuning
Transmission Service:
Gearbox inspection, repair, and clutch service
Brake System:
Hydraulic brake system service, fluid replacement, caliper and master cylinder repair
Electrical System:
Wiring diagrams, component testing, lighting, ignition system
Suspension:
Front and rear suspension inspection, fork seals, shock absorber service
Fuel System:
Carburetor service and tuning, fuel tank, fuel lines
Cooling System:
Radiator, coolant, water pump inspection and service
Steering:
Steering mechanism inspection and adjustment
Chassis Bodywork:
Frame inspection, body panel repair and alignment
Wheel Drive:
Chain drive, sprockets, rear axle inspection
General Maintenance:
Scheduled maintenance, pre-ride checks, cleaning
Troubleshooting:
Diagnostic procedures for common problems and symptoms
Repair Procedures:
Step-by-step instructions for component replacement and repair
Lubrication:
Periodic lubrication points and schedules
Wiring Diagrams:
Detailed electrical schematics for all systems
Technical Data Sheets:
Specifications, tolerances, and measurements
Depth:
Comprehensive factory-level repair and diagnostic information
Engine Type:
Liquid-cooled, 2-stroke, reed valve
Displacement:
239cc (approximate)
Horsepower:
Approximately 36-40 HP (depending on year and tuning)
Torque:
Specific torque figures vary by year, detailed in manual
Carburetor:
Mikuni VM34SS (typical)
Fuel Type:
Unleaded gasoline with 2-stroke oil mixture
Cooling Method:
Liquid-cooled
Oil Change Interval:
Refer to manual for specific hours/miles, typically every few months or based on usage
Spark Plug Replacement:
Recommended every few thousand miles or as needed based on condition
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Common Issues:
Carburetor tuning, suspension seal leaks, occasional electrical gremlins, exhaust carbon buildup
Special Tools:
Various metric wrenches, sockets, torque wrench, specialized engine tools (detailed in manual)