🏷️ Basic Information

Make:

Alfa Romeo

Model:

Milano

Production Years Covered:

1985-1989

👋 Introduction

Positioning:

A critical resource for owners and independent mechanics seeking to maintain and repair the Alfa Romeo Milano, a distinctive Italian sedan from the late 1980s.

Competitors:

Competes with other factory service manuals for European sedans of the era, offering specific Italian engineering insights.

Layout:

Organized with a table of contents for easy information retrieval, minimizing stress during repairs.

Benefit Repair Cost:

Enables significant cost savings by empowering users to perform repairs themselves.

Benefit Knowledge:

Provides in-depth vehicle knowledge crucial for emergency situations and routine maintenance.

Convenience:

Fast download access allows for anytime, anywhere repair assistance.

📋 Manual Details

Content Scope:

Comprehensive service and repair information for Alfa Romeo Milano models 1985-1989.

Electrical Diagrams:

Includes comprehensive wiring diagrams for all electrical circuits, essential for diagnosing and repairing electrical faults.

Estimated Page Count:

Extensive (exact count not provided, but implied by 'comprehensive' and 'all information needed').

Type:

Factory Service Repair Manual / Workshop Manual / Troubleshooting Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control.

Drivetrain:

Transmission (manual/automatic), clutch, driveshafts, differentials.

Suspension Steering:

Front and rear suspension components, steering system, alignment specifications.

Brakes:

Brake system components, hydraulic lines, disc/drum specifications, parking brake.

Electrical:

Wiring diagrams, lighting systems, ignition, starting, charging systems, instruments, accessories, power windows, central locking.

Body Chassis:

Body panels, interior trim, glass, seals, frame specifications, rust prevention.

Fuel And Emissions:

Detailed coverage of fuel injection systems, fuel pumps, pressure regulators, evaporative emissions control, and exhaust systems.

Cooling And Lubrication:

Radiator, water pump, thermostat, cooling fan operation, oil pump, oil filter, and lubrication passages.

Exhaust System:

Components, catalytic converter (if applicable), muffler, and exhaust manifold specifications and repair procedures.

Climate Control:

Heater core, ventilation system, A/C system (if equipped), and related components.

Wheels And Tires:

Tire pressure recommendations, wheel alignment specifications, bolt patterns (e.g., 4x108 or 5x108 for some variants), and wheel bearing service.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points.

Troubleshooting:

Diagnostic procedures for common issues, fault finding guides.

Repair:

Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, and bodywork.

Diagnostics:

Diagnostic trouble codes (DTCs), component testing, circuit analysis.

Engine Repair:

Engine assembly/disassembly, cylinder head service, piston and connecting rod installation, crankshaft main bearing service, camshaft timing and replacement.

Transmission Overhaul:

Complete teardown and reassembly instructions for both manual and automatic transmissions, including gear selection and clutch adjustment.

Electrical Diagnostics:

Step-by-step diagnostic charts for electrical faults, including starter motor, alternator, lighting, wipers, and power accessories.

Depth:

Comprehensive, covering everything from basic maintenance to complex diagnostics and complete rebuilds, suitable for professional mechanics and advanced DIY enthusiasts.

Special Tools:

Identifies and describes required special tools for specific repair procedures, crucial for accuracy and efficiency.

Torque Specifications:

Provides precise torque values for all critical fasteners, essential for safe and correct assembly.

Completeness:

Offers complete coverage, including sections on troubleshooting, maintenance schedules, technical data, and repair procedures for all major systems.

📊 Manual Specifications

File Type:

PDF

Compatibility:

Compatible with all Windows and Mac operating systems.

Software Requirements:

Adobe PDF Reader and WinZip required for viewing and extraction.

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding:

Digital (Downloadable PDF)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code Variants:

Likely includes specifications for the Alfa Romeo 'Busso' V6 engine (e.g., 2.5L) and potentially 4-cylinder variants (e.g., 1.8L, 2.0L) depending on market and trim. Specific engine codes would be detailed within the manual.

Engine Displacement:

Common displacements for the Milano include 1.8L, 2.0L (twin cam), and 2.5L V6 (Busso). Exact displacements for specific models are detailed.

Horsepower Range:

Varies by engine, typically ranging from approximately 128 hp (2.0L) to 158 hp (2.5L V6). Exact figures for specific models are detailed in the manual.

Torque Range:

Torque figures will vary by engine. The 2.5L V6 generally produced around 210-220 Nm. Specific values are within the manual.

Fuel Delivery:

Likely utilizes Bosch L-Jetronic or Motronic fuel injection systems for most variants, with detailed specifications for injectors, fuel pumps, and pressure regulators.

Fuel Type:

Unleaded gasoline (Octane rating recommendations to be found in the manual).

🔧 Transmission

Transmission Type:

Likely equipped with a 5-speed manual transmission as standard on many models.

Transmission Type:

An automatic transmission was likely available as an option on some variants.

Fluid Type:

Specific gear oil and automatic transmission fluid (ATF) types and capacities will be listed, often GL-4 or GL-5 rated gear oil for manual transmissions.

📐 Dimensions

Body Styles:

Primarily a 4-door sedan. Estate (wagon) versions may also exist, though less common.

Wheelbase:

Approximately 2630-2650 mm (exact figure for specific chassis codes may vary).

Length:

Around 4400-4500 mm (specific length depends on model and trim).

Curb Weight:

Typically in the range of 1200-1400 kg, varying with engine and equipment.

Gross Vehicle Weight Rating:

GVWR specifications will be provided for each model variant to ensure safe operation.

🛡️ Safety Features

Crash Safety:

As this is a 1980s vehicle, official NCAP or equivalent ratings may not be available. The manual will detail safety systems and structural integrity.

Braking Features:

Front disc brakes, rear disc or drum brakes depending on model. Anti-lock Braking System (ABS) may have been an optional feature on later models.

Occupant Restraints:

Seat belts (likely three-point front and rear). Airbags were not standard for this era.

💡 Technology Features

Audio System:

Factory-fitted AM/FM radio with cassette player. Details on speaker configurations and wiring will be in the manual.

ABS:

Anti-lock Braking System (ABS) may be present as an option on later models. Manual will cover its operation and diagnostics.

Gauges Instruments:

Comprehensive dashboard instrumentation including tachometer, speedometer, fuel gauge, temperature gauge, and warning lights. Manual includes diagnostics for instrument cluster issues.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions. Specific interval for the Milano is detailed in the manual.

Major Service Interval:

Timing belt replacement is a critical interval for V6 engines, often recommended every 50,000-70,000 km or 5 years. Manual will specify exact intervals and procedures.

Engine Oil:

Likely SAE 10W-40 or 20W-50, meeting API SF or SG specifications. Specific viscosity and API rating detailed in the manual.

Coolant:

Ethylene glycol-based coolant, often a 50/50 mix with distilled water. Specific type and capacity (around 7-8 liters) will be in the manual.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify the exact type and bleeding procedures.

Transmission Fluid:

Manual transmission oil type will be specified (e.g., API GL-4 75W-90 or similar). Automatic transmission fluid (ATF) type will also be detailed.

Common Problems:

Potential issues include aging rubber components (hoses, bushings), minor electrical gremlins, and rust in certain areas. Specific troubleshooting for these is covered.

Engine Reliability:

The Busso V6 is generally robust if maintained, but timing belt integrity is paramount. Four-cylinder engines are also generally reliable with proper upkeep.

📚 Vehicle History

Heritage Summary:

Alfa Romeo, an iconic Italian manufacturer, is renowned for its sporty vehicles, elegant design, and passionate driving dynamics, dating back to 1910.

Model Positioning:

The Milano (also known as the Alfa Romeo 75 in many markets outside North America) was a rear-wheel-drive compact executive car, notable for its sporty handling and distinctive design.

Production Period:

Globally, the Alfa Romeo 75/Milano was produced from 1985 to 1992. This manual specifically covers the initial North American market introduction period.

Manufacturing Location:

Alfa Romeo vehicles of this era were manufactured in Italy.

🏆 Awards & Recognition

Vehicle Acclaim:

While specific awards for the Milano are not widely publicized, Alfa Romeo cars of this era were often praised for their driving dynamics and unique character by automotive journalists.