1985-1989 Mazda RX-7 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC3S (Second Generation) Generation: Second Generation Years Covered: 1985-1989 👋 Introduction Market Position Target Audience: Mazda RX-7 owners (1985-1989), DIY...

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Taper: Car

Distributeur:

UGS: 387856

Mots clés: 1985 1986 1987 1988 1989 Car Cars Mazda RX Models RX-7

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Code:

FC3S (Second Generation)

Generation:

Second Generation

Years Covered:

1985-1989

👋 Introduction

Market Position

Target Audience:

Mazda RX-7 owners (1985-1989), DIY enthusiasts, independent repair shops

Competitive Analysis

Value Proposition:

Saves significant money on service and maintenance costs, empowers owners with detailed knowledge

Key Features

Accessibility:

Instant download, no shipping costs or waiting

Usability:

Printable pages, searchable PDF format

Information Density:

Most complete service repair manual ever compiled for this model

📋 Manual Details

Coverage Areas

Manual Type:

Factory Workshop Service Repair Manual

Language:

English

Format:

PDF (Digital Download)

Completeness:

Comprehensive

Manual Specifications

File Format:

Print Quality:

Printable (high resolution)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPod, iPad, Android etc.

Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Automatic Transaxle, Front and Rear Axles, Drivetrain

Chassis:

Steering System, Braking System and Traction Control System, Wheels & Tires, Suspension

Body And Interior:

Body, Body Electrical System, Heating & Air Conditioning Systems

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostics And Troubleshooting:

Detailed troubleshooting guides, identification of common problems, diagnostic procedures for all systems

Repair And Rebuild:

Step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, brake system repair, suspension replacement, electrical system fixes

Technical Depth

Depth Level:

Factory-level diagnostics and repair procedures

Documentation Quality:

High-quality diagrams, schematics, and illustrations

⚙️ Engine Specifications

Primary Engine

Engine Type:

Rotary (Wankel)

Engine Code:

13B (Naturally Aspirated and Turbocharged variants)

Displacement:

1.3 L (654cc x 2 rotors)

Performance

Horsepower Range:

Approx. 146 hp (Naturally Aspirated) to 200 hp (Turbocharged)

Torque Range:

Approx. 134 lb-ft (Naturally Aspirated) to 203 lb-ft (Turbocharged)

Fuel System

Fuel Delivery:

Fuel Injection (EFI/DT-EFI) or Carbureted (early models may differ, but manual covers EFI)

Fuel Type:

Unleaded Gasoline

Engine Maintenance

Spark Plug Type:

Specific to 13B Rotary engine (e.g., platinum tip, twin spark)

Ignition System:

Electronic Ignition System (Distributor-based or Distributorless depending on variant)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transaxle

Optional

Transmission Type:

4-Speed Automatic Transaxle

Features

Drive Layout:

Rear-Wheel Drive (RWD)

Maintenance

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 or 75W-85 (Check specific model year recommendations)

Automatic Transmission Fluid Type:

Dexron II/III or equivalent (Check specific model year recommendations)

📐 Dimensions

Exterior

Body Style:

Coupe, Convertible

Wheelbase:

Approx. 95.7 inches (2430 mm)

Length:

Approx. 168.3 - 169.1 inches (4275 - 4300 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 49.2 - 50.6 inches (1250 - 1285 mm)

Weights

Curb Weight:

Approx. 2700 - 3100 lbs (1225 - 1406 kg) depending on trim and options

Wheels And Tires

Standard Tire Size:

205/60R15 or 225/50R15 (Varies by trim, Turbo models often wider)

Wheel Bolt Pattern:

4x114.3 mm (4x4.5 inches)

🛡️ Safety Features

Ratings

Historical Safety Data:

Refer to NHTSA or IIHS archives for specific crash test data for this generation, though less comprehensive than modern standards.

Active Features

Braking System:

Front: Ventilated Discs, Rear: Discs

Traction Control:

Optional on some turbo models

Passive Features

Seatbelts:

3-point front seatbelts

Body Structure:

Reinforced chassis for improved rigidity and occupant protection

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette player with optional amplifier and speakers.

Climate Control:

Manual or automatic climate control systems.

Driver Assistance

Cruise Control:

Standard on many models.

Power Features:

Power windows, power locks, power mirrors standard on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months (refer to manual for exact schedule).

Spark Plug Replacement Interval:

Refer to manual; often specific to rotary plug longevity.

Timing Belt Replacement:

Not applicable to rotary engines (no belt).

Fluid Specifications

Engine Oil Type:

API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations, especially for rotary engines).

Coolant Type:

Ethylene Glycol based coolant (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Rotary Engine Apex Seals:

Wear and tear on apex seals can lead to compression loss, requiring rebuild. Manual details checks and procedures.

Fuel System Maintenance:

Regular cleaning of fuel injectors and throttle body recommended for optimal performance.

Cooling System Maintenance:

Crucial to maintain proper coolant levels and radiator integrity due to the heat generated by rotary engines.

Common Repairs

Ignition Component Replacement:

Coils, spark plugs, distributors are common maintenance items.

📚 Vehicle History

Brand Heritage

Rotary Legacy:

Continuation of Mazda's pioneering work with rotary engines, established in earlier RX-7 generations.

Model Evolution

Design Philosophy:

Shifted towards a more modern, European-influenced design with pop-up headlights and improved aerodynamics compared to the first generation.

Key Variants:

Naturally Aspirated (GXL, SE) and Turbocharged (GTX, GTR) models.

Production

Production Period:

1985-1992 (for second generation)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The FC RX-7 was frequently recognized on Car and Driver's '10Best' lists during its production run, particularly the Turbo II model.

Iconic Status:

Considered a sports car icon of the 1980s, known for its unique rotary engine and driving dynamics.