Engine Mechanical:
Engine disassembly, assembly, inspection, repair, timing, valve adjustments, piston/ring replacement, cylinder head service, block machining
Engine Management:
Fuel injection systems (Bosch L-Jetronic, Motronic), ignition systems, sensors, actuators, troubleshooting fuel and ignition faults, ECU diagnostics
Cooling System:
Radiator, thermostat, water pump, hoses, fan operation, coolant specifications, diagnosis of overheating
Lubrication System:
Oil pump, oil pan, oil filter, oil passages, oil specifications, oil pressure testing
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, gaskets, hangers, emissions control
Transmission Manual:
Gearbox disassembly, assembly, clutch operation, synchromesh, differential, gearbox oil specifications, repair procedures
Transmission Automatic:
Automatic transmission service, fluid specifications, torque converter, control pressure testing, repair procedures (if applicable to covered models)
Drivetrain:
Propeller shaft, universal joints, rear axle assembly, drive shafts, bearings, lubrication
Suspension Front:
MacPherson struts, control arms, anti-roll bar, bushings, wheel bearings, alignment procedures
Suspension Rear:
Transaxle mounted suspension, trailing arms, shock absorbers, springs, bushings, wheel bearings, alignment procedures
Brakes Hydraulic:
Brake master cylinder, brake lines, brake fluid specifications, bleeding procedures, brake booster
Brakes Disc:
Front and rear brake calipers, brake pads, brake discs, rotor replacement, caliper overhaul
Brakes Parking:
Parking brake mechanism, cables, adjustment
Steering:
Steering rack, power steering pump, hoses, fluid specifications, steering column, U-joints, troubleshooting steering issues
Electrical System Overview:
Wiring diagrams, electrical component locations, fuse box layouts, relay functions
Battery Charging:
Alternator, voltage regulator, battery maintenance, testing, replacement
Lighting:
Headlights, taillights, interior lights, signal lights, bulb types, troubleshooting
Instruments Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic procedures
Wiper Washer:
Wiper motor, blades, linkage, washer pump, fluid reservoir, operation
Heating Ventilation Ac:
HVAC controls, blower motor, heater core, evaporator, refrigerant charging, leak detection, system diagnosis
Body Exterior:
Body panel removal/installation, doors, hood, trunk, bumpers, glass, seals, trim
Body Interior:
Dashboard removal, seats, door panels, carpeting, headliner, interior trim components
Frame Chassis:
Structural components, rust repair, corrosion protection (general guidance)
Maintenance Basic:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement
Maintenance Scheduled:
Detailed periodic maintenance charts and schedules
Troubleshooting:
Systematic diagnostic procedures for common issues across all major vehicle systems
Repair Engine:
Complete engine overhaul, head gasket replacement, timing belt replacement, component rebuilds
Repair Transmission:
Manual and automatic transmission rebuilds, clutch replacement, driveshaft and axle repair
Repair Brakes:
Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake line repair
Repair Suspension:
Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, wheel bearing replacement
Repair Electrical:
Component testing and replacement (alternator, starter, sensors), wiring harness repair, light repair
Installation Removal:
Step-by-step instructions for removing and installing major components and sub-assemblies
Adjustment:
Precise adjustment procedures for various systems including ignition timing, carburetor/throttle body, clutch, brakes, and suspension alignment
Engine Performance Tuning:
Includes information on adjustments and specifications relevant to optimal engine performance and tuning
Safety Precautions:
Includes specific notes on DANGER, CAUTION, and NOTE for safety-critical procedures
Depth:
Highly detailed, 'bumper-to-bumper' coverage suitable for professional mechanics and experienced DIY enthusiasts
Detail Level:
Includes pictorial diagrams, exploded views, and detailed explanations for complex procedures
Special Tools:
References specific Alfa Romeo special service tools (SSTs) and their part numbers where applicable
Specifications:
Provides critical service data, factory specifications, allowable limits, and tightening torques for all major components
Illustrations:
Detailed illustrations, exploded diagrams, and photographs supporting repair procedures.
Wear Limits:
Provides specific wear limits for various components to ensure correct repair and rebuild tolerances
Oil Change Interval:
Typically 7,500-10,000 km or 6-12 months, depending on driving conditions and oil type
Timing Belt Replacement:
Critical for Twin Cam and V6 engines; typically every 50,000-80,000 km or 5 years. Consult manual for specific engine variant.
Engine Oil Type:
Multi-grade API SG/CD or higher (e.g., 10W-40, 15W-50 depending on climate and engine). Consult manual for precise specifications.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for confirmation)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (SAE 75W-90 or 80W-90). Consult manual for specific type and capacity.
Transmission Fluid Automatic:
Dexron II or equivalent (ZF ATFs). Consult manual for specific type and capacity.
Power Steering Fluid:
ATF Dexron II or manufacturer-specified fluid
Rust Corrosion:
Prone to rust, especially in wheel arches, sills, and around windows. Regular inspection and treatment are essential.
Transaxle Clutch Slave Cylinder:
Can be prone to leaks and premature wear; requires specific bleeding procedure.
Electrical Gremlins:
Aging wiring looms and connectors can lead to intermittent electrical issues.
Engine Mounts:
V6 engine mounts can degrade over time, leading to vibration.
Suspension Bushings:
Rubber bushings in suspension and steering components can perish, affecting handling and ride quality.
