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Yamaha Tt-350 1985-2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT350 Engine Type: 4-stroke, SOHC, Air-cooled Engine Displacement: 345 cc (approximate, exact varies by sub-model/year) Generation Model Years Covered: 1985-2000 👋 Introduction Market...
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Taper: Motorcycle
Distributeur:
Yamaha
UGS: 450244
Mots clés: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Motorcycle Motorcycles TT Models Tt-350 Yamaha
Yamaha Tt-350 1985-2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT350
Engine Type:
4-stroke, SOHC, Air-cooled
Engine Displacement:
345 cc (approximate, exact varies by sub-model/year)
Generation
Model Years Covered:
1985-2000
👋 Introduction
Market Position
Class:
Dual-sport / Enduro motorcycle
Target Audience:
Off-road enthusiasts, dual-sport riders, recreational riders, mechanics.
Competitive Analysis
Competitors Era:
Honda XR series, Suzuki DR series, Kawasaki KLR/KDX series, KTM EXC series.
Key Features
Versatility:
Designed for both trail riding and moderate street use, offering a balance of off-road capability and road-legal features.
Simplicity:
Robust, air-cooled engine design prioritizes reliability and ease of maintenance.
📋 Manual Details
Coverage Areas
Covered Models:
Yamaha TT350 (all variants within the specified years)
Page Count
Estimated Page Count:
400-600 pages (typical for a comprehensive full service manual)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially available in print
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, cylinder head, piston, crankshaft, valve timing, lubrication system.
Fuel System:
Carburetor service and adjustment (e.g., Mikuni), fuel pump (if applicable), fuel lines, fuel tank maintenance.
Transmission:
Gearbox disassembly, assembly, inspection, gear selection mechanisms, clutch operation and adjustment.
Drivetrain:
Final drive (chain and sprockets), lubrication, adjustment, inspection.
Electrical System:
Ignition system (CDI, spark plug), lighting system, battery, charging system (stator, regulator/rectifier), wiring diagrams, troubleshooting.
Suspension:
Front forks (damping, seals, oil level and type), rear shock absorber (preload adjustment, damping), linkages, bearings.
Brakes:
Front and rear brake systems (disc or drum depending on sub-model), hydraulic system, brake pads/shoes, fluid replacement, bleeding procedures.
Cooling System:
Air-cooled engine thermal management, air intake and exhaust systems.
Frame And Body:
Frame inspection, fairings, seat, handlebars, footpegs, fenders, general assembly.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, brake fluid checks, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostics:
Identification of fault symptoms and potential causes.
Specifications:
Torque values, clearance settings, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Digital Quality:
High resolution, clear text and images, searchable content.
Binding Type
Print Binding:
Coil-bound or perfect-bound (for physical copies)
Paper Type
Print Paper:
Durable, coated paper for workshop use (for physical copies)
⚙️ Engine Specifications
Primary Engine
Engine Layout:
Single-cylinder, four-stroke
Bore X Stroke:
Approx. 77.0 mm x 73.6 mm (varies slightly by year/variant)
Compression Ratio:
Approx. 9.5:1 (varies by year/variant)
Performance
Horsepower Estimate:
25-30 HP (estimated, actual figures vary by specific model year and tuning)
Torque Estimate:
20-25 lb-ft (estimated, actual figures vary)
Fuel System
Carburetor Type:
Mikuni VM series (e.g., VM34, VM36) or similar
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed sequential
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 56.5 inches (1435 mm)
Weights
Dry Weight:
Approx. 260-280 lbs (118-127 kg)
Fuel Tank Capacity:
Approx. 2.5 - 3.5 gallons (9.5 - 13.2 L)
🛡️ Safety Features
Ratings
Safety Features Design:
Emphasis on rider control and stability; dual-sport tires for mixed terrain traction.
Active Features
Braking System:
Disc front brake, drum or disc rear brake (variant dependent).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (market dependent).
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, odometer, and basic indicator lights (oil pressure, neutral, high beam).
Driver Assistance
Rider Aids:
N/A (Basic motorcycle design from its era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1,000-1,500 miles (1,600-2,400 km) or annually, whichever comes first.
Spark Plug Check:
Every 1,000-2,000 miles (1,600-3,200 km).
Air Filter Cleaning:
Every 500-1,000 miles (800-1,600 km), or more frequently in dusty conditions.
Valve Clearance Check:
Every 3,000-5,000 miles (4,800-8,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 motorcycle specific oil.
Engine Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for exact figure).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch wear, carburetor jetting issues due to age, suspension seal leaks, exhaust system corrosion.
Electrical Gremlins:
Corroded electrical connectors, failing CDI units or regulator/rectifiers over time.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, renowned for performance and innovation in motorcycles and other motorized products.
Model Evolution
Tt Series Development:
The TT series has a long history in off-road racing and recreation. The TT350 bridged the gap between smaller displacement trail bikes and larger, more specialized off-road machines.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The TT350 is recognized as a reliable and capable dual-sport platform, favoured for its simplicity and off-road prowess for its time.
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