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BMW 525 525i 1985 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Year: 1985 Codes Chassis Code: E28 Engine Code Identifier: M30B25 👋 Introduction Market Position Segment: Luxury Executive Sedan Target Audience: Affluent individuals...
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Taper: Car
Distributeur:
UGS: 432723
Mots clés: 1985 525 525i BMW Car Cars Misc
BMW 525 525i 1985 Service Repair Workshop ManualBMW 525 525i 1985 Service Repair Workshop ManualBMW 525 525i 1985 Service Repair Workshop ManualBMW 525 525i 1985 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Year:
1985
Codes
Chassis Code:
E28
Engine Code Identifier:
M30B25
👋 Introduction
Market Position
Segment:
Luxury Executive Sedan
Target Audience:
Affluent individuals seeking a blend of performance, luxury, and German engineering.
Competitive Analysis
Primary Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ6, Volvo 760.
Key Features
Engineering Philosophy:
Emphasis on driver engagement, robust engineering, and refined comfort.
Distinguishing Attributes:
Iconic 'Hofmeister kink' in the C-pillar, advanced engine technology for its time, driver-focused ergonomics.
📋 Manual Details
Coverage Areas
Covered Models:
BMW 525i
Covered Years:
1985
Page Count
Estimated Page Count:
Approximately 800-1200 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely printed manual, often digitized into PDF format for online sales.
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, fuel injection, ignition system, cooling system, exhaust system, engine diagnostics.
Transmission:
Manual and automatic transmission overhaul, repair, clutch service, driveline components.
Brakes:
Front and rear brake systems (disc brakes), ABS (if equipped), hydraulic system, brake fluid specifications.
Electrical:
Complete wiring diagrams, lighting system, charging system, starting system, fuse box layout, relays, diagnostic procedures for electrical faults.
Suspension:
Front and rear suspension components, steering system, wheel alignment specifications, shock absorbers, springs, control arms.
Bodywork:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, rust repair techniques.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt tensioning, fluid checks and changes.
Repair:
Detailed step-by-step repair instructions for all major systems, component replacement, assembly and disassembly.
Troubleshooting:
Diagnostic charts, common problems and their solutions, fault code interpretation (if applicable).
Technical Data:
Torque specifications, clearances, engine timing settings, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Designed for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (common for digital versions), potentially searchable text.
Print Quality
Print Quality:
Original print quality (if printed) would be professional, with clear diagrams and text. Digital versions depend on the source scan.
Binding Type
Binding Type:
Original: Perfect bound or spiral bound. Digital: N/A
Paper Type
Paper Type:
Original: Durable paper suitable for workshop use. Digital: N/A
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC (M30 engine family)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.5:1 (typical for M30B25)
Engine Code:
M30B25
Performance
Horsepower:
150-170 PS (110-125 kW) at 5500 rpm (varies slightly by market and specific tune)
Torque:
225-240 Nm (166-177 lb-ft) at 3500-4000 rpm (varies)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection system
Fuel Type:
Unleaded Gasoline (91-95 RON recommended)
Ignition System:
Distributor-based electronic ignition
🔧 Transmission
Standard
Transmission Type:
Getrag 260 5-speed manual transmission
Optional
Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch
Differential:
Limited-slip differential (LSD) often optional or standard on higher trims.
📐 Dimensions
Exterior
Length:
4747 mm (186.9 in)
Width:
1700 mm (66.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2794 mm (110.0 in)
Weights
Curb Weight:
1400-1500 kg (3086-3307 lbs) depending on transmission and options
Gross Vehicle Weight Rating:
Approximately 1900-2000 kg
Cargo
Trunk Volume:
Approximately 0.46 m³ (16.2 cu ft)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era compared to modern standards. Known for robust chassis construction.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on later models.
Suspension Design:
Independent front suspension (MacPherson struts), independent rear semi-trailing arm suspension providing stable handling.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in the front, two-point lap belts in the rear (three-point optional/later).
Body Construction:
Integral safety cage with reinforced A and B pillars, crumple zones front and rear.
Steering Column:
Collapsible steering column
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, often with optional premium sound system and amplifier.
Climate Control:
Manual or optional automatic climate control (ECC - Electronic Climate Control).
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Trip Computer:
Basic trip computer functions displayed on the dashboard (e.g., fuel economy, range).
Connectivity
Connectivity Features:
None (analog era, pre-dating modern connectivity standards).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first.
Major Service:
Every 50,000-60,000 km (30,000-37,000 miles) including spark plugs, coolant flush, brake fluid change.
Fluid Specifications
Engine Oil:
SAE 15W-40 or 20W-50 (API SG or higher). Check manual for specific viscosity recommendations based on climate.
Coolant:
BMW Blue Coolant (G48 ethylene glycol based) mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
GL-4 gear oil (e.g., Castrol EP 75W-90 or equivalent)
Transmission Fluid Automatic:
Dexron III ATF or equivalent (ZF TE-ML 04D specifications)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
ATF Dexron II or III
Known Issues
Common Problems:
Oil leaks from valve cover gasket and oil pan, radiator leaks, fuel distributor issues (L-Jetronic), idle control valve sticking, front suspension wear (bushings, ball joints), rear subframe mounting corrosion.
Electrical Gremlins:
Age-related issues with wiring harnesses, corroded grounds, and failing relays are common.
Cooling System:
Cracked plastic expansion tanks and hoses, failing water pumps.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Bayerische Motoren Werke AG is renowned for its 'Ultimate Driving Machine' ethos, focusing on performance, handling, and driver involvement.
Model Evolution
E28 Generation:
The E28 generation (1981-1988) was the second iteration of the 5 Series, evolving from the E12. It introduced significant updates in styling, chassis, and technology.
E28 Significance:
The E28 established the benchmark for executive sedans of its era, praised for its dynamic capabilities and build quality.
Production
Production Period:
1981-1988
Manufacturing Location:
Germany (Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Generally lauded by automotive press for its driving dynamics and build quality upon release. Specific awards may vary by region.
Ratings
Long Term Reliability:
Reputation for robust mechanicals, but maintenance and age-related component wear are critical factors for current reliability.
Certifications
Safety Certifications:
Met European and US safety standards applicable at the time of manufacture.
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