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Harley Davidson FXSB Low Rider Motorcycle 1985 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSB Low Rider Year: 1985 Codes Model Code: FXSB 👋 Introduction Market Position Market Position: The 1985 Harley-Davidson FXSB Low Rider was a...
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Harley Davidson FXSB Low Rider Motorcycle 1985 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSB Low Rider
Year:
1985
Codes
Model Code:
FXSB
👋 Introduction
Market Position
Market Position:
The 1985 Harley-Davidson FXSB Low Rider was a significant model in the cruiser segment, offering a blend of classic Harley styling with an emphasis on rider comfort and a more accessible riding position than previous models. It appealed to riders seeking a versatile cruiser for both short rides and longer journeys.
Competitive Analysis
Competitors:
Competed against other large-displacement V-twin cruisers from American and emerging Japanese manufacturers, though its distinct styling and brand heritage gave it a unique market presence.
Key Features
Key Features:
Distinctive 'low rider' styling, comfortable riding position with forward controls and pullback handlebars, reliable Shovelhead engine (transitioning from earlier evolutions), robust Shovelhead-era chassis.
Manual Value
Value Proposition:
Provides comprehensive factory-level diagnostic, repair, and maintenance information essential for preserving the performance and longevity of this classic Harley-Davidson motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF
Accessibility:
Instant Download
Licensing:
No Extra Fees, No Expiry Dates
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, carburetor systems (Keihin butterfly style, linkages, jetting), ignition system (points, coil, spark plugs), oil pump, lubrication, cooling (air-cooled specific details).
Transmission:
4-speed constant mesh, clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, primary drive chain adjustment and inspection.
Chassis:
Frame inspection and repair, front fork (Show/Stroked leading axle), steering head bearings, rear shock absorbers and mounting, wheel bearings, swingarm pivot.
Electrical:
Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), lighting (headlight, taillight, turn signals), starter system, ignition switch, horn.
Brakes:
Front disc brake system (caliper, master cylinder, hydraulic lines, pad replacement), rear drum brake system (shoe replacement, adjustment, linkage).
Fuel System:
Fuel tank removal and installation, fuel lines, fuel filter replacement, carburetor troubleshooting and adjustment.
Bodywork:
Fender removal and installation, seat mounting, fuel tank mounting, handlebar removal and installation, control cable routing and adjustment.
Procedures Included
Maintenance:
Routine servicing (oil changes, filter replacement, spark plug checks), chain lubrication and adjustment, brake inspection, tire pressure checks, battery conditioning.
Troubleshooting:
Diagnostic charts for common engine starting issues, running problems, electrical faults, braking inefficiencies, and transmission quirks.
Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major motorcycle systems.
Rebuild:
Detailed procedures for engine overhaul (top-end and bottom-end), transmission rebuild, and brake system overhaul.
Adjustment:
Carburetor idle and mixture adjustments, clutch and throttle cable adjustments, ignition timing adjustments, brake lever and pedal free play adjustments.
Installation:
Component replacement instructions for wear items and upgrades, including electrical components, brake pads, and suspension parts.
Technical Depth
Depth:
Comprehensive coverage from basic user maintenance to advanced mechanical and electrical diagnostics and repairs. Suitable for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution scans for clear diagrams and text.
Binding Type
Binding Type:
Digital (Downloadable PDF), not physically bound.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, OHV (Overhead Valve)
Engine Family:
Shovelhead
Displacement:
1339 cc (82 cubic inches)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Compression Ratio:
8.0:1 (Typical)
Performance
Horsepower:
Approx. 60-65 HP (Est.)
Torque:
Approx. 70-75 ft-lbs (Est.)
Fuel System
Carburetor:
Keihin butterfly type (e.g., Keihin CV or similar era specific)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Ignition System
Ignition Type:
Contact breaker points and coil ignition system
Lubrication
Oil System:
Dry sump lubrication system with oil tank separate from crankcase.
Oil Type Spec:
Refer to manual for specific Harley-Davidson approved oils (e.g., SAE 20W-50 motorcycle specific oil).
Cooling
Cooling Method:
Air cooling via finned cylinders and heads, and directed airflow.
🔧 Transmission
Standard
Transmission Type:
4-speed, constant mesh, foot shift, hand clutch
Primary Drive:
Multi-plate dry clutch, chain driven
Secondary Drive:
Belt drive
Features
Gear Ratios:
Specific ratios would be detailed in the manual, but typical for this era's 4-speed would have a reduction in each gear.
Transmission Fluid:
Refer to manual for specific Harley-Davidson transmission lubricant (often heavier weight gear oil or specific Harley-Davidson formulation).
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications; typically around 90-95 inches.
Wheelbase:
Refer to manual for exact specifications; typically around 63-65 inches.
Seat Height:
Refer to manual for exact specifications; designed for a low seating position.
Weights
Dry Weight:
Approx. 550-580 lbs (250-263 kg)
Fuel Capacity:
Approx. 3.5-4.0 gallons (13.2-15.1 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles of this era were not subject to the same standardized safety rating systems as modern cars. Safety depends on rider skill and adherence to maintenance.
Active Features
Active Safety:
Effective braking system (front disc, rear drum), stable chassis geometry. Rider awareness is the primary active safety feature.
Passive Features
Passive Safety:
Sturdy frame construction. Modern safety gear (helmet, protective clothing) is critical for rider safety.
💡 Technology Features
Infotainment
Infotainment Features:
Minimal by modern standards. Primarily focused on analog instrumentation (speedometer, tachometer if equipped, indicator lights). No integrated audio or navigation systems.
Driver Assistance
Driver Assistance:
None. This era of motorcycle relies entirely on rider input and skill.
Connectivity
Connectivity Features:
None. Mechanical and electrical systems only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, whichever comes first. Refer to manual for exact specifications.
Primary Chain Adjustment:
Check and adjust as needed, typically every 5,000 miles or if slack exceeds specifications. Refer to manual for precise interval and procedure.
Spark Plug Replacement:
Typically every 5,000-10,000 miles. Refer to manual for exact interval and recommended spark plug type (e.g., Champion or NGK).
Fluid Specifications
Engine Oil Capacity:
Approx. 3 US quarts (2.8 liters) including filter. Refer to manual for exact capacity and dipstick procedure.
Transmission Oil Capacity:
Refer to manual for specific capacity (typically around 1 quart or 1 liter).
Brake Fluid:
DOT 4 or DOT 5 (silicone-based) depending on original specification and brake system components. Manual is crucial for determining correct type.
Known Issues
Common Issues:
Shovelhead engines can be prone to oil leaks if seals are not maintained. Carburetor tuning can be sensitive to altitude and temperature. Electrical connections can corrode over time. Clutch adjustment is critical for smooth shifting. Primary chain tensioner wear.
Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, drive belt, tires.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson boasts a rich heritage dating back to 1903, synonymous with American motorcycle culture, V-twin engines, and a distinctive riding experience.
Model Evolution
Model Lineage:
The FXSB Low Rider is part of the FX series, which historically represented the 'super-glide' and custom styling. It evolved from earlier FXR and FX models, incorporating styling cues and chassis developments to meet rider demand for a more comfortable, custom-look cruiser.
Production
Production Years:
The FXSB model was produced for a limited period, with the 1985 model being a specific iteration. Harley-Davidson has a long history of model variations and updates.
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Recognitions:
As a production model, the FXSB Low Rider would have been judged by its market success and rider satisfaction rather than specific industry awards. It contributed to Harley-Davidson's strong brand reputation in the cruiser market.
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