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Now Yamaha FZX700 FZX 700 Fazer 1986 1987 Service Repair Workshop Manual

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The FZX700 Fazer, produced for the 1986 and 1987 model years, is a distinctive sport-touring motorcycle that blends performance with comfort. This first-generation model is powered by a liquid-cooled, 4-stroke,...
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Now Yamaha FZX700 FZX 700 Fazer 1986 1987 Service Repair Workshop Manual
The FZX700 Fazer, produced for the 1986 and 1987 model years, is a distinctive sport-touring motorcycle that blends performance with comfort. This first-generation model is powered by a liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, V-Four engine with a displacement of 699 cc. It features a steel diamond frame, dual hydraulic disc brakes at the front and a single disc at the rear, and a 5-speed constant mesh transmission. Known for its unique styling and the characteristic V4 engine, the FZX700 Fazer offered a compelling package for riders seeking a capable and comfortable machine during its era. This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of the FZX700 Fazer. It covers a wide array of systems, including the engine, transmission, fuel system, electrical system, brakes, and suspension, offering in-depth procedures for disassembly, inspection, and reassembly. The manual includes crucial information such as troubleshooting guides, diagnostic procedures, technical specifications, and scheduled maintenance tasks. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZX700 Fazer
Year:
1986, 1987
Generation
Generation Designation:
First Generation (FZX700/FZX750)
👋 Introduction
Market Position
Segment:
Sport-Touring Motorcycle
Target Audience:
Owners and independent mechanics seeking detailed information for maintenance and repair of the Yamaha FZX700 Fazer.
Competitive Analysis
Competitors Era:
Mid-1980s Japanese sport-touring motorcycles, such as Honda VFR750F, Suzuki GSX750F Katana, Kawasaki GPZ750.
Key Features
Unique Selling Proposition:
Offers a blend of performance and comfort, often praised for its distinctive styling and V4 engine characteristics.
Manual Value
Dealership Grade:
This manual is equivalent to what official Yamaha dealerships use for service and repair.
Delivery Method
Delivery Advantage:
Instant digital delivery via download, eliminating shipping wait times.
📋 Manual Details
Coverage
Coverage Areas:
Engine, General Information, Transmission, Chassis, Lighting, Steering, Seat System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery, and other topics.
Page Count
Estimated Page Count:
Likely 300-600 pages (typical for comprehensive service manuals of this era, not explicitly stated but inferred from coverage).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (inferred from product description context)
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair procedures for the entire engine, including top-end (cylinder head, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), timing system, lubrication system, and cooling system (if applicable).
Transmission:
Coverage of gearbox disassembly, inspection, reassembly, shift drum and fork adjustment, clutch operation, and related components. Includes troubleshooting for shifting issues.
Fuel System:
Detailed procedures for carburetor removal, cleaning, inspection, adjustment (idle speed, mixture), float bowl level, and synchronization. Fuel tank, petcock, and fuel line maintenance.
Electrical System:
Comprehensive wiring diagrams, troubleshooting guides for ignition system, starting system, charging system (alternator, rectifier/regulator), lighting (headlight, taillight, indicators), instrumentation, and switches.
Brakes:
Front and rear brake system service, including caliper disassembly, piston replacement, brake pad inspection and replacement, brake fluid bleeding and replacement, master cylinder service, and brake line inspection.
Suspension:
Front fork service (oil change, seal replacement, spring inspection), rear shock absorber adjustment and service, linkage maintenance, and steering head bearing adjustment/replacement.
Chassis Frame:
Frame inspection, steering head bearing maintenance, swingarm removal and bearing inspection, and general chassis component checks.
Lubrication:
Detailed oil change procedures, oil filter replacement, lubrication points, and recommended lubricant types and capacities for various components.
Steering:
Steering head bearing adjustment, lubrication, and replacement procedures. Troubleshooting for loose or stiff steering.
Seat System:
Seat removal and reinstallation, seat latch mechanism inspection and lubrication.
Locks:
Key cylinder operation, ignition switch, steering lock, and seat lock maintenance and troubleshooting.
Procedures Included
Maintenance:
Scheduled maintenance tasks such as oil changes, filter replacements, spark plug checks and replacement, chain lubrication and adjustment, brake fluid checks, and general inspections.
Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common issues with engine performance, electrical faults, braking, and other systems.
Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly, including specifications for torque values, clearances, and tolerances.
Diagnostics:
Guidance on interpreting symptoms and using basic diagnostic tools to pinpoint problems within various vehicle systems.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed specifications and diagrams essential for professional-level repairs.
📊 Manual Specifications
File Format
File Type:
Adobe Acrobat PDF
Searchability:
Searchable text (typical for high-quality PDF manuals, enabling quick location of information).
Print Quality
Printability:
High quality, designed for printing individual sections or entire manuals for use in a workshop environment.
Binding Type
Suggested Binding:
3-ring binder (recommended by seller for organization and ease of use).
Paper Type
Recommended Paper:
Standard printer paper (seller suggests discarding printed sections after use).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, V-Four
Displacement:
699 cc (for FZX700)
Bore X Stroke:
68.0 mm x 47.6 mm (estimated, typical for this V4 configuration)
Compression Ratio:
10.5:1 (estimated)
Performance
Horsepower:
Approximately 80-85 HP at 9000 RPM (estimated, official figures may vary slightly by market)
Torque:
Approximately 65 Nm (48 lb-ft) at 7000 RPM (estimated)
Fuel System
Carburetors:
Four Mikuni BS32 carburetors
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approximately 3.5 Liters (with filter change) - specific value to be confirmed in manual.
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch
Clutch Type:
Wet, multiple disc
Final Drive
Drive Method:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
2210 mm (87.0 in)
Width:
780 mm (30.7 in)
Height:
1240 mm (48.8 in)
Weights
Dry Weight:
203 kg (447.5 lbs)
Wet Weight:
Approximately 220 kg (485 lbs) (estimated with fluids)
Fuel Capacity
Fuel Tank Capacity:
16 Liters (4.2 US gal)
🛡️ Safety Features
Passive Features
Frame Type:
Steel diamond frame
Active Features
Braking System Front:
Dual hydraulic disc brakes with 2-piston calipers
Braking System Rear:
Single hydraulic disc brake with 2-piston caliper
Lighting:
Halogen headlight, LED taillight (typical for the era), standard turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights. Basic but functional for the era.
Driver Assistance
Electronic Aids:
None (This era of motorcycle did not feature electronic rider aids like ABS or traction control).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-4,000 miles or 6 months, whichever comes first (typical recommendation, manual will confirm specific interval).
Air Filter Cleaning:
Every 6,000-8,000 miles (or as needed based on conditions).
Spark Plug Replacement:
Every 10,000-12,000 miles (typical for the era, specific plugs like NGK CR9E or similar).
Brake Fluid Flush:
Every 2 years or 12,000-24,000 miles (DOT 4 recommended).
Fluid Specifications
Engine Oil Type:
API SG, JASO MA, SAE 10W-40 or 20W-50 (verify in manual for exact viscosity based on temperature).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Carburetor Synchronization:
Can become out of sync over time, leading to rough idling or uneven throttle response. Regular synchronization is recommended.
Electrical Connections:
Corrosion on connectors, particularly in the charging system and lighting circuits, can cause intermittent issues. The manual provides troubleshooting diagrams.
Suspension Wear:
Fork seals and rear shock absorbers can wear over time, requiring rebuild or replacement. The manual details these procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, established reputation for performance motorcycles.
Model Evolution
Predecessor Successor:
While not a direct evolution, it shared engine technology with the FZX750 Fazer (which was released globally). The FZX700 was primarily a US-market variant.
Production
Production Years:
1986-1987
Market Focus:
Primarily North American market (FZX700), with the FZX750 serving other markets. The manual covers the FZX700.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Contemporary reviews generally praised its V4 engine, comfortable riding position, and distinctive styling, though some noted it was a departure from pure sportbikes.
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