Suzuki GV1400GD-GT Cavalcade 1986-1990 Motorcycle Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 113344

Mots clés: 1986 1987 1988 1989 1990 Cavalcade GT Series GV1400GD GV1400GT Motorcycle Motorcycles Suzuki

Variantes de produits

Description

This manual covers the Suzuki GV1400GD-GT Cavalcade motorcycle, produced between 1986 and 1990. As Suzuki's flagship touring cruiser of its era, the GV1400 Cavalcade is powered by a liquid-cooled, four-stroke, V-twin engine with a displacement of approximately 1360 cc, delivering substantial torque for comfortable long-distance riding. Known for its V-twin power and touring amenities, the Cavalcade competed in the large-displacement cruiser market. This manual details various model variants, including the GV1400GCH, GV1400GDH, GV1400GCJ, GV1400GDJ, GV1400GCL, and GV1400GDL. This comprehensive 453-page English-language service and repair manual provides in-depth guidance for owners and independent repair shops. It covers all major systems, including the engine, cooling system, fuel and lubrication systems, electrical system, chassis, and shaft drive. Detailed procedures for maintenance, troubleshooting, and repair are included, along with essential technical specifications, fluid recommendations, and torque values. The manual is designed to be easy to understand, facilitating self-servicing and potentially saving on labor costs, offering a cost-effective alternative to dealership maintenance. All pages are printable for convenient workshop use.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GV1400GD-GT Cavalcade

Product Type:

Motorcycle Service Repair Manual

Codes

Model Variant Codes Covered:

GV1400GCH, GV1400GDH, GV1400GCJ, GV1400GDJ, GV1400GCL, GV1400GDL

👋 Introduction

Market Position

Target Audience:

Suzuki GV1400GD-GT Cavalcade owners and independent repair shops seeking to perform maintenance and repairs themselves, saving on labor costs.

Competitive Analysis

Value Proposition:

Provides a cost-effective alternative to dealership servicing, empowering owners with the knowledge to maintain and repair their motorcycle.

Key Features

Ease Of Use:

Designed to be easy to understand and simple to follow, even for individuals with limited mechanical experience.

Delivery Method

Delivery:

Instant digital download, eliminating the wait for physical media delivery.

📋 Manual Details

Coverage Areas

Years Covered:

1986, 1987, 1988, 1989, 1990

Page Count

Total Pages:

Manual Type

Type:

Service/Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, inspection, assembly, troubleshooting, and specifications.

Cooling System:

Details on radiator, thermostat, hoses, coolant specifications, and maintenance.

Fuel And Lubrication System:

In-depth coverage of carburetors, fuel pump, fuel lines, oil pump, lubrication specifications, and oil change procedures.

Electrical System:

Wiring diagrams, ignition system, charging system (alternator, stator), starter motor, battery, lighting, and troubleshooting electrical faults.

Chassis:

Frame, suspension (front forks, rear shock absorbers), steering, brakes (hydraulic systems, pads, rotors), wheels, and tires.

Shaft Drive:

Service procedures for the final drive shaft, universal joints, and differential (if applicable).

Procedures Included

Maintenance:

Detailed periodic maintenance schedule, tune-up procedures, fluid level checks, and filter replacements.

Troubleshooting:

Systematic diagnostic procedures for common problems and fault finding.

Repair:

Step-by-step repair instructions for all major components and systems.

Servicing Information:

General servicing guidelines, torque specifications, special tools required, and critical tolerances.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance and routine servicing to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Compatibility:

Windows (all PC based OS) and macOS.

Print Quality

Printability:

All pages are printable for on-site use in home, office, or repair shop.

Binding Type

Binding:

Digital (PDF) - No physical binding.

Paper Type

Paper Quality Suggestion:

Recommended for printing on durable paper for workshop use.

Additional Features

Visual Aid Quality:

Contains plenty of pictures and diagrams to facilitate understanding of repair processes.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, V-twin

Displacement:

1360 cc (approx. 83 cubic inches)

Performance

Bore X Stroke:

Specifics detailed within the manual, but typically around 94.0 x 98.0 mm for similar Suzuki V-twins of the era.

Horsepower:

Approx. 95-100 HP (estimated, specific figures in manual).

Torque:

Significant torque output typical of large displacement V-twins (specific figures in manual).

Fuel System

Carburetion:

Dual Mikuni carburetors (e.g., Mikuni BS36 or similar), detailed tuning and maintenance procedures provided.

Fuel Type:

Unleaded gasoline (recommended octane rating specified in manual).

Lubrication System

Oil Type:

API SE/SF or SG classification, SAE 10W-40 or 10W-50 motorcycle specific oil recommended (refer to manual for precise Suzuki recommendation).

Oil Capacity:

Approx. 3.8 - 4.0 Liters (with filter change) - exact figure in manual.

🔧 Transmission

Standard

Type:

5-speed constant mesh

Features

Drive System:

Shaft drive

Fluid Type

Transmission Oil:

API GL-4 or GL-5 hypoid gear oil, SAE 80W-90 recommended (refer to manual for exact Suzuki specification).

Fluid Capacity

Transmission Oil Capacity:

Approx. 0.2 - 0.3 Liters (final drive unit) - exact figure in manual.

📐 Dimensions

Exterior

Wheelbase:

Specific dimensions available in the manual, typically around 60-62 inches for this class of cruiser.

Weights

Dry Weight:

Approx. 270-290 kg (600-640 lbs) - exact figures in manual.

🛡️ Safety Features

Active Features

Braking System Front:

Dual hydraulic disc brakes. Manual covers caliper servicing, pad replacement, fluid bleeding, and master cylinder maintenance.

Braking System Rear:

Single hydraulic disc brake. Manual covers caliper servicing, pad replacement, fluid bleeding, and master cylinder maintenance.

Passive Features

Tires Front:

Size typically 100/90-18 or similar. Manual details tire inspection and replacement.

Tires Rear:

Size typically 150/90-15 or similar. Manual details tire inspection and replacement.

💡 Technology Features

Infotainment

Audio System:

Many Cavalcade models featured integrated audio systems (radio/cassette player) and speakers, often with handlebar controls. Manual may cover basic troubleshooting or operation.

Driver Assistance

Cruise Control:

Some higher-trim models may have featured cruise control, though it was less common than on later touring bikes. Manual would cover its function and potential issues.

Connectivity

Lighting System:

Includes headlights, taillights, turn signals, and auxiliary lighting. Manual provides wiring diagrams and bulb replacement procedures.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Typically recommended every 3,000-5,000 miles or 6-12 months, whichever comes first. Exact interval in manual.

Spark Plug Replacement:

Recommended at approximately 7,500-10,000 mile intervals. Manual provides correct type and gap specifications.

Valve Clearance Adjustment:

Periodic adjustment is crucial for engine performance and longevity, typically at 10,000-15,000 mile intervals. Manual details procedure and specifications.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.

Coolant Type:

Ethylene glycol based, permanent type coolant (e.g., 50/50 mix with distilled water) - refer to manual for specific Suzuki coolant specification or equivalent.

Known Issues

Carburetor Issues:

Potential for gumming or clogging due to fuel deposits over time, requiring cleaning and synchronization. Manual provides detailed procedures.

Charging System Reliability:

Occasional stator or regulator/rectifier failures can occur on older bikes. Manual helps in diagnosing and replacing these components.

Suspension Wear:

Fork seals and rear shock absorbers may require service or replacement due to age and mileage. Manual details seals and fluid replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for its wide range of products including motorcycles, automobiles, ATVs, and marine engines.

Model Evolution

Cavalcade Lineage:

The GV1400 Cavalcade was Suzuki's flagship touring cruiser of the late 1980s, competing with other large-displacement American-style cruisers. It was known for its V-twin power and comfortable touring features.

Production

Production Period:

The GV1400 Cavalcade was produced from approximately 1986 to 1991, with variations in model designations and features across these years.

🏆 Awards & Recognition

Recognitions

Market Reception:

The GV1400 Cavalcade was generally well-received for its V-twin torque and comfortable ride, positioning it as a capable, albeit aging, touring option.