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Audi 90 B3 1986-1991 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 90 Chassis Code: B3 Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991 Codes Audi 90 B3 Platform Code: Type 85 👋 Introduction...
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UGS: 513689
Audi 90 B3 1986-1991 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
90
Chassis Code:
B3
Model Years Covered:
1986, 1987, 1988, 1989, 1990, 1991
Codes
Audi 90 B3 Platform Code:
Type 85
👋 Introduction
Market Position
Target Audience:
Audi 90 B3 owners seeking comprehensive repair and maintenance information
Value Proposition:
Empowers owners to perform repairs and maintenance themselves, saving significant labor costs
Competitive Analysis
Competitor Manuals:
Distinguished from aftermarket or Haynes-style manuals by its factory origin and completeness
Key Features
Completeness:
The 'COMPLETE official full factory service repair manual'
Factory Authorization:
Contains information known by factory-trained technicians
Usability:
Easy to use, no advanced computer skills required; print only what's needed
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but extensive)
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Repair Service Factory Manuals (Not 3rd party)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Downloadable
Software Requirement:
Adobe PDF Reader
Platform Compatibility:
All PC-based Windows operating systems and Mac
Printability
Print Restriction:
Printable without any restriction
Print Options:
Print entire manual or selected pages
📖 Manual Coverage
Systems Covered
Engine Types:
Covers all engine variants offered for the B3 chassis (e.g., 2.3L, 2.2L Turbo for the 'quattro' variant, though the '90' specifically focused on the naturally aspirated 5-cylinders)
Transmission Types:
Manual and Automatic transmissions
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (quattro) systems
Electrical Components:
Comprehensive coverage including starting, charging, ignition, lighting, and accessory systems
Climate Control:
Heating, ventilation, and air conditioning (HVAC) systems
Body And Chassis:
Includes body panels, doors, windows, interior trim, and structural components
Procedures Included
Diagnostic Procedures:
Advanced troubleshooting guide for diagnosing problems
Repair Procedures:
Detailed, step-by-step instructions for all repair tasks
Maintenance Tasks:
Routine maintenance, fluid changes, filter replacements, and inspections
Rebuild Procedures:
Procedures for rebuilding major components like engines and transmissions
Tuning Procedures:
Instructions for engine tuning and performance adjustments
Technical Depth
Depth Of Information:
Covers everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle
Illustrations:
Includes hundreds of illustrations, diagrams, and photos
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Diagnostic Tools Mention:
Implied coverage for use of factory-level diagnostic tools and procedures
📊 Manual Specifications
File Format
Resolution Quality:
High resolution
Searchability:
Search function enabled within the PDF
Print Quality
Printing Clarity:
All pages printable with clarity
Binding Type
Delivery Binding:
Digital download (user can print and bind)
Paper Type
Recommended Paper:
Standard copier paper (user choice for printing)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Inline 5-cylinder (typically)
Displacement Common:
2.3 liters (2309 cc)
Engine Code Example:
NG (for 2.3E)
Performance
Horsepower Typical 2.3L:
Approx. 130-137 hp @ 5600-5800 rpm (depending on market and exact tune)
Torque Typical 2.3L:
Approx. 140-145 lb-ft @ 3000-3500 rpm
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) or Bosch KE-Jetronic (CIS-E) mechanical fuel injection
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual
Optional
Optional Transmission Type:
4-speed automatic (e.g., ZF 4HP22)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Audi's quattro permanent All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Saloon)
Weights
Curb Weight Approx:
2,800 - 3,000 lbs (1270 - 1360 kg), varies with drivetrain and options
🛡️ Safety Features
Ratings
Crash Test Standards:
Information on safety ratings for this era may be limited or varied by region; manual will detail relevant safety systems
Active Features
Braking System:
Front: Ventilated discs; Rear: Solid discs
Passive Features
Seatbelts:
Front and rear seat belts
Body Structure:
Reinforced safety cage construction
💡 Technology Features
Infotainment
Audio System:
Factory or dealer-installed AM/FM cassette players, potentially with premium sound options (e.g., Bose).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on many models, particularly with quattro.
Connectivity
Original Connectivity:
Limited to basic car functions; no modern infotainment or smartphone integration
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, refer to manual for exact specification based on driving conditions
Timing Belt Replacement:
Critical component; typically every 60,000 miles (96,000 km) or 5 years. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Type:
Multi-viscosity synthetic or semi-synthetic oil (e.g., 5W-30, 10W-40) meeting specific API/ACEA standards. Manual will detail exact specs.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Manual will specify correct mixture ratio and G11/G12 designation if applicable.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Transmission Fluid Manual:
Gear oil for manual transmission (e.g., GL-4 specification). Manual will specify viscosity and capacity.
Transmission Fluid Automatic:
ATF (Automatic Transmission Fluid) Type G or equivalent. Manual will specify exact type and capacity.
Known Issues
Common Wear Items:
Tie rod ends, ball joints, fuel distributor O-rings, coolant hoses, ignition components (spark plugs, distributor cap/rotor), fuel pump.
Electrical Gremlins:
Can be prone to minor electrical issues due to age; thorough diagnostics are key, aided by the manual's wiring diagrams.
Fuel System Maintenance:
CIS systems require careful attention; cleaning of injectors and periodic adjustment may be needed.
📚 Vehicle History
Brand Heritage
Audi Philosophy:
Known for quattro all-wheel-drive technology, advanced engineering, and understated luxury
Model Evolution
B3 Generation:
The B3 generation introduced a more aerodynamic design and improved chassis dynamics compared to its predecessors
Production
Manufacturing Location:
Ingolstadt, Germany
Production Timeline:
1986-1991
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Audi 90 (B3) was well-regarded for its sophisticated engineering, comfortable ride, and excellent handling, especially with quattro.
Brand Recognition:
Audi's reputation for build quality and technological advancement was solidifying during this period.
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