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Mercedes-Benz 560SEC w126 1986-1991 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SEC Chassis Code: W126 Model Years Covered: 1986-1991 Codes Engine Code: M117 (E56) Body Style: Coupé 👋 Introduction Market Position Vehicle Segment: Luxury...
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Mercedes-Benz 560SEC w126 1986-1991 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SEC
Chassis Code:
W126
Model Years Covered:
1986-1991
Codes
Engine Code:
M117 (E56)
Body Style:
Coupé
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer Coupé
Target Audience:
Affluent buyers seeking performance, comfort, and prestige
Competitive Analysis
Key Competitors:
BMW 6 Series (E24), Jaguar XJ-S, Aston Martin V8 Vantage
Key Features
Vehicle Appeal:
Elegant styling, powerful V8 engine, sophisticated engineering, comfortable interior, strong brand prestige
Manual Value
Dealer Equivalence:
Authentic factory manual used by authorized Mercedes-Benz technicians
Diy Advantage:
Empowers DIY enthusiasts to perform all levels of maintenance and repair
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhauls
Page Count
Estimated Page Count:
Extensive (Full Workshop Manual)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
HTML/Flash Menu with PDF
Delivery:
Free Download (Digital)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, camshafts, timing, lubrication, cooling
Engine Management:
Fuel injection (Bosch KE-Jetronic), ignition system, sensors, actuators, emissions control
Transmission:
4-speed automatic transmission (722.3 series), torque converter, hydraulic controls, lubrication
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake discs, calipers, pads, lines, master cylinder
Suspension:
Front independent suspension (struts, control arms), rear independent suspension (multi-link), shock absorbers, springs
Steering:
Power steering system, steering gearbox, steering column, linkages
Electrical System:
Battery, charging system (alternator), starter, lighting, ignition, fuse box, relays, wiring diagrams
Climate Control:
Air conditioning system, heating, ventilation, automatic climate control (optional/standard)
Body And Trim:
Exterior panels, doors, windows, sunroof, interior trim, seats, convertible top mechanism (if applicable, though SEC is coupe)
Wheels And Tires:
Wheel specifications, tire sizes, lug nut torque, wheel alignment
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based diagnosis
Repair:
Component removal, disassembly, inspection, repair, and reassembly for all major systems
Overhauls:
Engine and transmission rebuilding procedures
Adjustments:
Valve adjustments, idle speed adjustments, ignition timing adjustments
Diagnostics:
Step-by-step diagnostic flowcharts, use of specialized tools and equipment
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete unit overhauls and complex diagnostics
Detail Level:
Factory-level detail, including specifications, tolerances, torque values, and procedures
📊 Manual Specifications
File Format
Primary Format:
PDF (Searchable and Printable)
Navigation:
HTML/Flash Menu for easy chapter navigation
Print Quality
Printability:
High-quality, suitable for printing specific sections or the entire manual
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows (95, 98, ME, XP, Vista, 7), Linux, MAC OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC, 32-valve (though M117 is 2 valves per cylinder, specification here might imply later M119 which is 32 valve, common confusion, M117 is 2 valves per cylinder)
Engine Code:
M117 E56
Displacement:
5.6 Liters (5549 cc)
Bore X Stroke:
96.7 mm x 94.9 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
238 hp @ 4750 rpm (U.S. Spec)
Torque:
304 lb-ft (412 Nm) @ 3250 rpm (U.S. Spec)
Fuel System
Fuel Delivery:
Bosch KE-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
Ignition System
Ignition Type:
Electronic Ignition (Tachometer Drive)
Lubrication
Oil Capacity:
7.5 Liters (with filter change)
Oil Specification:
API SG or higher, SAE 15W-40 or 10W-40 (refer to manual for specific climate recommendations)
Cooling
Coolant Capacity:
Approx. 12 Liters
Coolant Specification:
Mercedes-Benz Coolant/Antifreeze (MB 325.0) or equivalent, 50/50 mix with distilled water
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission
Model:
722.3 (4G-TRONIC)
Optional
Type:
Manual transmission not offered on 560SEC
Features
Torque Converter:
Lock-up torque converter for improved fuel economy
Fluid Specifications
Fluid Type:
Dexron III or equivalent ATF (Automatic Transmission Fluid)
Fluid Capacity
Capacity:
Approx. 8 Liters (with torque converter)
📐 Dimensions
Exterior
Length:
5014 mm (197.4 in)
Width:
1798 mm (70.8 in)
Height:
1438 mm (56.6 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight:
Approx. 1780 kg (3925 lbs)
Gross Vehicle Weight Rating:
Approx. 2250 kg (4960 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Tests from this era were less standardized)
Active Features
ABS:
Standard (Bosch Anti-lock Braking System)
Traction Control:
Optional (ASR - Acceleration Skid Control)
Passive Features
Airbags:
Driver-side airbag standard from later years, passenger airbag optional/available
Seat Belts:
Pre-tensioning front seat belts
Chassis Design:
Reinforced safety cell construction
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system (e.g., Becker or Blaupunkt), often with cassette player and optional CD changer
Display:
Analog gauges, climate control display
Driver Assistance
Cruise Control:
Standard
Power Features:
Power windows, power seats, power mirrors, power steering, power antenna
Connectivity
Original Connectivity:
Limited to antenna control and audio input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 1 year (refer to manual for specific recommendations)
Transmission Fluid Change:
Every 60,000 km or 3 years (highly recommended)
Coolant Change:
Every 2 years
Brake Fluid Change:
Every 2 years
Fluid Specifications
Power Steering Fluid:
Hydraulic fluid (refer to manual for specific type, often a CHF type or Pentosin)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Wiring Harness:
Can be brittle with age, especially engine wiring insulation (biodegradable insulation issues in later W126 models, but present to some extent)
Fuel System:
KE-Jetronic system can be sensitive to vacuum leaks, faulty fuel pressure regulators, or air flow meter issues
Suspension:
Wear in ball joints, control arm bushings, and rear subframe mounts
Climate Control:
Vacuum actuator failures, O-ring degradation in the AC system
Interior:
Shrinking dashboard material (less common than earlier W123/W124 but possible), seat upholstery wear
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz renowned for engineering, luxury, and durability
Model Evolution
W126 Introduction:
The W126 S-Class was introduced in 1979, the SEC coupé variant arrived in 1981.
560Sec Introduction:
The 560SEC was introduced in 1985 as the top-tier model of the W126 coupé line.
Production
Production Period:
1985-1991 (for the 560SEC)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently lauded by automotive press for its luxury, engineering, and design during its production run.
Ratings
Reliability Perception:
Highly regarded for build quality and long-term durability when properly maintained.
Certifications
Design Awards:
While specific design awards for this exact model might not be widely publicized, the W126 platform was recognized for its aerodynamic efficiency and elegant styling.
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