Market Niche:
Performance Rally Homologation Special
Competitors:
Ford Sierra RS Cosworth, Audi Sport Quattro, Peugeot 205 T16 (in rally heritage context)
Distinguishing Features:
Iconic rally-bred performance, advanced four-wheel-drive system, potent turbocharged engines, legendary motorsport pedigree.
Rally Homologation:
Developed to homologate Lancia's rally cars, the Integrale represents the pinnacle of the Delta's performance lineage.
Years Covered:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Type:
Full Service Repair Manual
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinRAR
Operating Systems:
All Versions of Windows & Mac
Estimated Page Count:
While not explicitly stated, comprehensive service manuals of this era typically range from 500 to 1500 pages, given the depth of coverage promised.
Mechanical:
Engine, Drivetrain, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Lubrication System
Electrical:
Wiring Diagrams, Ignition System, Charging System, Lighting System, Instrumentation, ECUs, Sensor Diagnostics
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, HVAC System
Fuel System Detailed:
Fuel pump, injectors, fuel pressure regulator, fuel filter replacement, fuel tank removal and installation.
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks, Spark Plug Replacement
Repair:
Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Troubleshooting
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics
Engine Overhaul:
Detailed steps for engine disassembly, inspection, rebuilding, and reassembly, including torque specifications for critical fasteners.
Turbocharger System:
Specific procedures for inspection, maintenance, and replacement of the turbocharger and associated components.
Suspension And Steering:
Comprehensive guides for servicing and replacing suspension struts, bushings, control arms, steering rack, and power steering system.
Wheel Alignment:
Specifications and procedures for setting wheel alignment angles (camber, caster, toe).
Cooling System Overhaul:
Radiator service, water pump replacement, thermostat replacement, fan operation diagnostics.
Exhaust System Repair:
Catalytic converter replacement, muffler and pipe repair/replacement.
Depth:
Comprehensive; Covers from basic maintenance to complete engine and drivetrain rebuilds, including detailed diagnostic procedures.
Electrical Diagnostics:
Detailed wiring diagrams for all electrical systems, diagnostic flowcharts for common electrical faults, and component testing procedures.
Bodywork Repair:
Guidance on panel replacement, dent repair, and rust prevention/treatment techniques, crucial for this model.
Engine Type:
Inline-4, Turbocharged, Intercooled
Engine Displacement:
1995 cc (2.0 Liters)
Engine Code Examples:
155 TC (Integrale), 160 TC (Evoluzione)
Horsepower Range:
185 HP (Integrale) to 215 HP (Evoluzione II)
Torque Range:
294 Nm (Integrale) to 315 Nm (Evoluzione II)
Engine Management:
Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.
Fuel Delivery:
Bosch L-Jetronic or Motronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane Rating Varies by Market/Spec)
Ignition Type:
Electronic Ignition with Distributor
Crash Test Ratings:
N/A (Era specific, typically not rated by modern standards)
Braking System:
Ventilated Front Discs, Rear Discs, ABS (standard on later models/variants)
Seat Belts:
3-Point Seatbelts with Pretensioners
Airbags:
Driver Airbag (standard on later models/variants)
Oil Change Interval:
Every 5,000-7,500 km or 6 months (recommendation based on typical use)
Timing Belt Replacement:
Every 60,000-80,000 km or 4-5 years (critical component)
Engine Oil:
API SG/SH, ACEA A2/B2 or higher. Viscosity: 10W-40 or 15W-50 recommended (refer to specific manual for exact grades and capacities).
Coolant:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 rated, SAE 75W-90 or 80W-90 synthetic gear oil (refer to specific manual for capacities and type).
Differential Fluid:
API GL-5 rated, SAE 75W-90 or 80W-90 synthetic gear oil (refer to specific manual for capacities and type, especially for LSDs).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific requirement).
Power Steering Fluid:
Hydraulic fluid specified by Lancia, typically Dexron-III or equivalent (refer to manual).
Common Problems:
Rust (especially wheel arches, sills, strut towers), turbocharger wear, clutch wear, electrical gremlins, differential failures, cooling system leaks.
Maintenance Notes:
Regular inspection for rust is paramount. Proper cooling system maintenance is crucial due to turbocharging. Meticulous adherence to service intervals for timing belt and fluid changes is essential for longevity.
