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Renault 21 1986-1994 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Renault Model: 21 Years Covered: 1986-1994 Codes Chassis Codes: L48, K48, B48, V48 👋 Introduction Market Position Segment: Family car, mid-size sedan and estate/wagon, positioned...
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UGS: 204882
Renault 21 1986-1994 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Renault
Model:
21
Years Covered:
1986-1994
Codes
Chassis Codes:
L48, K48, B48, V48
👋 Introduction
Market Position
Segment:
Family car, mid-size sedan and estate/wagon, positioned as a practical and spacious European vehicle
Competitive Analysis
Competitors:
Ford Sierra, Opel/Vauxhall Vectra, Volkswagen Passat, Peugeot 405, Citroën BX
Key Features
Design Philosophy:
Emphasis on aerodynamic design (developed with wind tunnel testing), spacious interior, comfort, and practicality
Body Styles:
Offered in Sedan (4-door), Hatchback (5-door), Estate/Wagon (5-door), and a coupé version (Renault Fuego, sharing some mechanicals but a distinct model)
Aerodynamics:
Notable for its low drag coefficient, contributing to fuel efficiency
📋 Manual Details
Coverage Areas
Coverage Scope:
All repairs, servicing, and troubleshooting procedures
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided but described as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair of all major components (cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train)
Engine Management:
Fuel injection systems (e.g., Bosch L-Jetronic, Motronic), ignition systems, emission control systems, diagnostics, troubleshooting of electronic control units (ECUs)
Transmission:
Manual transmission (gearbox) overhaul, clutch system repair, automatic transmission (if applicable for specific engines) diagnosis and repair
Drivetrain:
Front-wheel drive components, driveshafts, CV joints, differential (if integrated), wheel bearings
Suspension:
Front suspension (e.g., MacPherson struts, independent suspension), rear suspension (e.g., torsion beam, independent), shock absorbers, springs, bushings, alignment procedures
Steering:
Steering rack, power steering system (pump, hoses, fluid), steering column, troubleshooting
Brakes:
Hydraulic brake system, brake lines, master cylinder, calipers, wheel cylinders, brake pads, brake discs, drum brakes, parking brake, ABS system (if equipped), bleeding procedures, troubleshooting
Electrical System:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostic procedures
Body And Chassis:
Body panel repair, door mechanisms, hinges, locks, window regulators, bodywork adjustments, chassis lubrication points, rust prevention
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling (if applicable), blower motor, heater core, A/C compressor
Interior Trim:
Removal and installation of dashboard, seats, door panels, carpeting, headliner
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving common and complex faults
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections and adjustments
Scheduled Maintenance:
Detailed service intervals for various components based on mileage or time
Component Repair:
Step-by-step instructions for disassembling, repairing, and reassembling virtually all vehicle components
Troubleshooting Guides:
Diagnostic flowcharts and procedures for identifying faults in various systems
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Specification Tables:
Torque specifications, clearances, fluid capacities, electrical values
Engine Tuning:
Carburetor adjustment, fuel injection system tuning (if applicable), ignition timing adjustment.
Emission Control Service:
Service and adjustment of emission control systems, catalytic converter replacement (where fitted).
Technical Depth
Depth:
Professional-level detail, suitable for mechanics and serious DIY enthusiasts; covers from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable pages (single or entire manual)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Access
Device Compatibility:
Compatible with computers (Windows & MAC), tablets, and smartphones
Licensing
Usage License:
Lifetime use, no expiry dates, usable on multiple devices
⚙️ Engine Specifications
Primary Engine
Engine Options:
Range of petrol and diesel engines: 1.4L, 1.6L, 1.7L, 1.8L, 2.0L (petrol) and 1.9L (diesel, naturally aspirated and turbo)
Performance
Engine Examples:
Examples: 2.0L 'J7R' engine producing approx. 108-120 PS, 1.9L 'F8Q' diesel producing approx. 65 PS
Fuel System
Fuel Delivery:
Carburetor (early models, some variants) and Fuel Injection (later models and higher trims)
Engine Management
Ignition Type:
Electronic Ignition
Cooling System
Cooling Type:
Water-cooled, pressurized system
🔧 Transmission
Standard
Transmission Types:
5-speed manual transmission standard on most models
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission available on select engines/trims
Features
Clutch Type:
Single dry plate clutch
📐 Dimensions
Exterior
Length Sedan Approx:
4.45 m (175 in)
Width Approx:
1.73 m (68 in)
Height Sedan Approx:
1.40 m (55 in)
Weights
Curb Weight Approx:
1050-1200 kg (2315-2646 lbs) depending on engine and trim
🛡️ Safety Features
Ratings
Crash Test Results:
While specific standardized ratings from major agencies like Euro NCAP are not readily available for models of this era, the design focused on structural integrity for its time. The manual would cover safety system diagnostics.
Passive Features
Airbags:
Driver airbag became available on later models or higher trims. Manual would cover airbag system diagnostics and replacement if equipped.
Seatbelts:
Standard seatbelts; front seatbelt pre-tensioners may have been fitted on later models. Manual covers seatbelt mechanism inspection.
Body Structure:
Designed with crumple zones for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player; provisions for aftermarket upgrades. Manual covers wiring and installation.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on higher trims or later models. Manual covers ABS system components, diagnosis, and bleeding procedures.
Connectivity
Wiring Harnesses:
The manual provides detailed wiring diagrams essential for understanding and troubleshooting the vehicle's electrical and electronic systems, including any early forms of diagnostics or control modules.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, depending on driving conditions and oil specification. Manual provides detailed recommendations.
Timing Belt Interval:
Critical for 2.0L engines; typically 60,000-80,000 km (37,000-50,000 miles). Manual will specify exact interval and replacement procedure.
Spark Plug Replacement:
Refer to manual for specific intervals based on engine type (e.g., 30,000-40,000 km).
Fluid Specifications
Engine Oil Grade:
Varies by engine; commonly 10W-40 or 10W-50 (API SF/SG or higher). Manual provides exact API and viscosity ratings.
Coolant:
Ethylene glycol-based antifreeze/coolant. Manual specifies capacity and type (e.g., Renault Type D). Mixture of 50% coolant and 50% distilled water recommended.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual specifies exact type and replacement interval.
Transmission Fluid Manual:
GL-4 gear oil, typically SAE 75W-80 or 75W-90. Manual provides specific capacity and part number recommendation.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF). Manual specifies type and capacity.
Known Issues
Common Faults:
Timing belt failure (critical to adhere to replacement schedule), electrical gremlins (corrosion in connectors, failing relays), carburetor issues (on older models), suspension wear (bushings, ball joints), rust (especially on sills and wheel arches).
Common Faults
Diesel Engine Issues:
Glow plug issues, injection pump timing, head gasket on high-mileage units.
📚 Vehicle History
Brand Heritage
Manufacturer:
Renault S.A. is a French multinational automobile manufacturer established in 1899.
Model Evolution
Predecessor:
Renault 18
Successor:
Renault Laguna
Production
Production Period:
1986-1994
Manufacturing Locations:
Primarily France (e.g., Sandouville, Douai) and other international plants.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Renault 21 was recognized for its advanced aerodynamic design for its era and its comfortable, spacious interior. It contributed to Renault's reputation for innovation in passenger car design during the late 20th century.
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