1986-2008 Suzuki VS700 VS750 VS800 Intruder models motorcycle Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 149571

Mots clés: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Intruder Motorcycle Motorcycles Suzuki VS700 VS750 VS800

Variantes de produits

Description

This manual covers the VS Intruder series, encompassing the VS700GL Intruder (1986-1988), VS750GL Intruder (1988-1991), and VS800GL Intruder/S50 (1992-2008). These cruiser motorcycles are known for their distinctive V-twin engines, offering a reliable and stylish riding experience. With engine displacements ranging from 700cc to 805cc, these models provide a balanced blend of performance and classic cruiser aesthetics, making them popular choices for riders seeking a dependable machine for both commuting and touring. This comprehensive factory service and repair manual provides detailed information essential for maintaining and repairing your Intruder. It covers a wide array of systems including engine, drivetrain, chassis, and electrical components, along with specific procedures for periodic maintenance, fluid changes, and component overhauls. With clear diagrams, illustrations, and step-by-step instructions, this manual serves as an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of these iconic motorcycles.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS Intruder

Product Name:

1986-2008 Suzuki VS700 VS750 VS800 Intruder models motorcycle Service Repair Manual

Manual Part Number:

99500-38063-03E

Codes

Engine Codes Covered:

VS700GL, VS750GL, VS800GL

👋 Introduction

Market Position

Target Audience:

Suzuki Intruder owners, independent repair shops, motorcycle enthusiasts performing DIY maintenance and repairs.

Competitive Analysis

Superiority Claim:

Exact same manual provided to factory dealers, considered the best available manual for these models.

Key Features

Digital Advantages:

Instant download, no shipping costs, no waiting, accessible across PC-based Windows and Mac operating systems, can be burned to CD-ROM.

📋 Manual Details

Coverage Areas

Covered Models:

VS700GL Intruder (1986-1988), VS750GL Intruder (1988-1991), VS800GL Intruder/S50 (1992-2008)

Geographic Coverage:

Global (likely North American and European specifications, common for service manuals)

Page Count

Estimated Page Count:

Varies by specific edition, typically 400-600 pages for this scope of models.

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Crankcase

Drivetrain Systems:

Transmission, Wheels/Tires, Final Drive

Chassis Systems:

Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System, Troubleshooting

Procedures Included

Maintenance Procedures:

Periodic Maintenance, Fluid Changes, Filter Replacements, Lubrication

Repair Procedures:

Engine Rebuild, Transmission Overhaul, Brake Service, Suspension Repair, Electrical Diagnostics and Repair

Diagnostic Procedures:

Troubleshooting, Fault Diagnosis, Component Testing

Technical Depth

Depth Of Information:

Comprehensive, covering all aspects from routine maintenance to major overhauls and diagnostics.

Diagnostic Tools:

Likely details specifications for basic tools and may reference specialized diagnostic equipment where applicable.

Component Illustrations:

Detailed Diagrams, Illustrations, Photos, Exploded Views

📊 Manual Specifications

File Format

Readability:

High Resolution, Clickable Menu, Keyword Searchable

Print Quality

Printing Capability:

Fully Printable, Individual Pages or Chapters

Binding Type

Binding Recommendation:

Designed for printing and binding into a 3-ring binder for ease of use and replacement of soiled pages.

Paper Type

Paper Usage Flexibility:

Printable on demand, allowing users to print only necessary pages, ideal for garage use.

⚙️ Engine Specifications

Primary Engine

Engine Type Vs700:

700cc, V-Twin, 4-stroke, SOHC, 2 valves per cylinder (typical for the era)

Engine Type Vs750:

750cc, V-Twin, 4-stroke, SOHC, 2 valves per cylinder

Engine Type Vs800:

805cc (approx.), V-Twin, 4-stroke, SOHC, 2 valves per cylinder

Performance

Horsepower Vs700:

Approx. 50-55 HP (estimated, varies with tune and specific market)

Horsepower Vs750:

Approx. 55-60 HP (estimated, varies with tune and specific market)

Horsepower Vs800:

Approx. 57-63 HP (estimated, varies with tune and specific market)

Fuel System

Fuel Delivery:

Carburetor(s) (likely dual Mikuni or similar, details specified in manual)

Fuel Type:

Unleaded gasoline (Octane rating specified in manual)

🔧 Transmission

Standard

Type:

5-speed constant mesh, foot-shifted

Features

Clutch Type:

Wet multi-plate, cable-operated

Transmission Fluid:

Specific ATF or motorcycle-specific gear oil (refer to manual for exact specification, e.g., SAE 80W-90 or similar)

📐 Dimensions

Exterior

General Style:

Cruiser motorcycle with distinctive V-twin engine and styling cues common to the late 80s and 90s.

Weights

Dry Weight Vs700:

Approx. 197 kg (434 lbs)

Dry Weight Vs750:

Approx. 204 kg (450 lbs)

Dry Weight Vs800:

Approx. 214 kg (472 lbs)

🛡️ Safety Features

Active Features

Braking System Front:

Single Disc (likely hydraulic actuation, diameter specific to model)

Braking System Rear:

Drum Brake (or Single Disc on later VS800 models, refer to manual for specifics)

Passive Features

Lighting:

Headlight, Taillight, Turn Signals (all details covered in electrical section)

💡 Technology Features

Infotainment

Audio System:

Not applicable for these models; basic instrumentation.

Driver Assistance

Rider Aids:

None typically; focus on mechanical systems and rider control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months (specific interval detailed in manual).

Spark Plug Replacement:

Around 7,500-15,000 miles, depending on plug type (refer to manual for correct gap and type).

Valve Clearance Check:

Typically at first major service (e.g., 7,500-10,000 miles) and then at regular intervals as specified.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 motorcycle oil is common (manual will specify exact viscosity and API rating).

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically 50/50 mix with distilled water (specific type and capacity in manual).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation).

Known Issues

Common Wear Items:

Carburetor synchronization, fuel petcock diaphragm wear, drive shaft spline lubrication (on shaft-driven models if applicable), front fork seals.

Electrical Concerns:

Aging wiring insulation, starter solenoid issues, and stator failures can occur with age and mileage.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Lineage:

The Intruder line was Suzuki's entry into the popular cruiser market, with these models representing the smaller displacement variants designed to compete with Japanese and American cruisers.

Production

Production Start Vs700:

Production End Vs750:

Production Period Vs800:

1992-2008 (transitioning to S50 designation in later years)

🏆 Awards & Recognition

Recognitions

Market Reception:

The Intruder line was generally well-received for its styling and reliability, fitting into the popular cruiser segment.