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BMW 528i 1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1986 Generation Chassis Code: E28 Codes Engine Code Primary: M30B28 👋 Introduction Market Position Era: Mid-1980s luxury/performance sedan Target Audience: Enthusiasts...
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UGS: 434769
Mots clés: 1986 528i BMW Car Cars Misc
BMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
1986
Generation
Chassis Code:
E28
Codes
Engine Code Primary:
M30B28
👋 Introduction
Market Position
Era:
Mid-1980s luxury/performance sedan
Target Audience:
Enthusiasts and owners seeking in-depth maintenance and repair knowledge
Competitive Analysis
Competitors:
Mercedes-Benz W124, Audi V8, Jaguar XJ6
Key Features
Engine Smoothness:
Known for the robust and smooth M30 inline-six engine
Handling:
Renowned BMW 'Ultimate Driving Machine' characteristics
Build Quality:
High-quality materials and construction typical of BMW
Manual Value Proposition:
Essential for maintaining and repairing a classic BMW, preserving its performance and value
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Pages:
600+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, seals, gaskets
Fuel System:
Bosch LE-Jetronic fuel injection system, fuel pump, injectors, pressure regulator
Ignition System:
Electronic ignition, coil, distributor, spark plugs
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, lubrication
Transmission Automatic:
ZF 4HP22 overhaul, valve body, torque converter, fluid
Drivetrain:
Driveshafts, universal joints, rear axle, differential
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, sway bar
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, bushings, sway bar
Steering:
Power steering system, steering box, pump, hoses, linkage
Brakes Front:
Ventilated discs, calipers, pads, brake lines
Brakes Rear:
Solid discs, calipers, pads, brake lines
Electrical System Charging:
Alternator, voltage regulator, battery, wiring
Electrical System Lighting:
Headlights, taillights, interior lighting, fuses
Electrical System Instruments:
Instrument cluster, gauges, warning lights
Climate Control:
Heater core, ventilation system, AC components (if equipped), controls
Bodywork Exterior:
Body panel alignment, door mechanisms, glass replacement, trim
Bodywork Interior:
Seat removal, dashboard disassembly, trim panels
Procedures Included
Routine Maintenance:
Oil change, filter replacement, tune-ups, inspections
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for various systems and common faults
Engine Repair:
Head gasket replacement, piston ring replacement, valve adjustments
Fuel System Repair:
Injector cleaning/replacement, fuel pump testing, regulator adjustment
Transmission Overhaul:
Complete rebuild procedures for both manual and automatic transmissions
Brake System Service:
Brake pad/disc replacement, caliper servicing, bleeding
Electrical Component Replacement:
Alternator, starter motor, ignition coil, sensors
Suspension Component Replacement:
Struts, shocks, control arms, bushings
Steering System Repair:
Power steering pump replacement, steering box adjustments
Body Panel Replacement:
Door hinge adjustment, fender replacement
Technical Depth
Depth:
Comprehensive mechanical and electrical repair, detailed diagnostics, and rebuild procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Resolution:
High-resolution scans
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-six, naturally aspirated
Displacement:
2.8 Liters (2788 cc)
Bore X Stroke:
86 mm x 80 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
184 hp @ 5800 rpm (approx.)
Torque:
230 Nm @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch LE-Jetronic electronic fuel injection
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Motronic (early version)
🔧 Transmission
Standard
Type:
4-speed Manual (Getrag 260/5)
Optional
Type:
4-speed Automatic (ZF 4HP22)
Features
Clutch:
Hydraulic actuation
Automatic Features:
Lock-up torque converter, sport mode
Fluid Type Manual
Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF)
Fluid Type Automatic
Transmission Fluid:
Dexron III (or later compatible)
📐 Dimensions
Exterior
Length:
4725 mm (186.0 in)
Width:
1700 mm (66.9 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1450 kg (3197 lbs) approx.
🛡️ Safety Features
Ratings
Crash Testing Era Context:
Standards of the era; limited modern standardized testing
Active Features
ABS:
Optional ABS (Anti-lock Braking System)
Passive Features
Seatbelts:
3-point front seatbelts, rear seatbelts
Body Structure:
Reinforced passenger cell
💡 Technology Features
Infotainment
Radio:
Factory AM/FM stereo with cassette player (upgrades common)
Speakers:
Multi-speaker system
Driver Assistance
ABS:
Available ABS system
Connectivity
Connection Ports:
N/A (era-appropriate technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (recommend checking manual)
Spark Plug Replacement:
Typically every 30,000 miles
Coolant Flush:
Every 2 years or 30,000 miles
Fluid Specifications
Engine Oil:
10W-40 or 20W-50 (API SG or higher, BMW LL-98 spec recommended)
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant
Brake Fluid:
DOT 4
Known Issues
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, front/rear main seals
Cooling System:
Plastic expansion tank cracks, water pump failure, thermostat issues
Suspension:
Worn bushings (control arm, trailing arm), ball joint wear
Electrical:
Fuse box corrosion, headlight switch failure, wiring harness degradation
Fuel System:
Fuel accumulator failure, injector clogging, fuel pump wear
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on engineering, performance, and driver engagement
Model Evolution
E28 Introduction:
Introduced in 1981 as the successor to the E12 5 Series
E28 Features:
Improved aerodynamics, updated suspension, more advanced engines
E28 Variants:
Included 525e, 528e, 535i, M535i, and the legendary E28 M5
Production
Production Years:
1981-1988
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised for driving dynamics, build quality, and engine performance by contemporary automotive press.
Industry Impact:
Considered a benchmark for executive sedans of its time.
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