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BMW 535 535i 1986 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i Year: 1986 Codes Chassis Code: E28 Engine Code: M30B34 👋 Introduction Market Position Segment: Executive Sedan / Luxury Sports Sedan Target Audience:...
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Mots clés: 1986 535 535i BMW Car Cars Misc
BMW 535 535i 1986 Best Service Repair ManualBMW 535 535i 1986 Best Service Repair ManualBMW 535 535i 1986 Best Service Repair ManualBMW 535 535i 1986 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
535i
Year:
1986
Codes
Chassis Code:
E28
Engine Code:
M30B34
👋 Introduction
Market Position
Segment:
Executive Sedan / Luxury Sports Sedan
Target Audience:
Discerning buyers seeking performance, luxury, and engineering excellence
Competitive Analysis
Key Competitors:
Mercedes-Benz W124, Audi 100/200, Volvo 700 Series, Jaguar XJ6
Key Features
Performance Oriented:
Emphasis on driving dynamics and powerful engine
Build Quality:
Renowned BMW build quality and durability
Design Heritage:
Classic E28 styling, understated elegance
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive factory service and repair
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, overhaul
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
3.4L M30 inline-six (M30B34), including fuel injection (Bosch Motronic), ignition, lubrication, cooling, exhaust
Transmission:
Getrag 5-speed manual and ZF 4-speed automatic transmission repair, service, and overhaul
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, shock absorbers, bushings, alignment specifications
Brakes:
Front vented discs, rear solid discs, hydraulic system, ABS (where equipped), parking brake
Steering:
Power-assisted steering system, steering rack, hydraulic pump
Electrical:
Complete wiring diagrams, charging system (alternator, battery), starting system, lighting, instrumentation, auxiliary systems
Body:
Body shell structure, doors, hood, trunk, windows, interior trim, sound deadening
HVAC:
Heating, ventilation, and air conditioning system service and repair
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, spark plug replacement
Repair:
Detailed step-by-step repair instructions for all major systems, component removal and installation
Diagnostics:
Troubleshooting guides, fault code identification (for Motronic), symptom-based diagnostics
Overhaul:
Engine, transmission, and differential overhaul procedures with component specifications
Specifications:
Torque specifications, clearances, tolerances, alignment angles
Technical Depth
Depth:
Comprehensive, from basic fluid services to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding For Print:
Not Applicable (Digital Download)
Paper Type
Paper For Print:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated inline-six cylinder
Displacement:
3.4 liters (3210 cc)
Bore X Stroke:
92.0 mm x 90.0 mm
Compression Ratio:
8.0:1
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower:
182 hp @ 5500 rpm (approx.)
Torque:
214 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic / Motronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Lubrication
Oil Capacity:
6.5 liters (6.9 US quarts) with filter
Recommended Oil Viscosity:
15W-50 or 10W-40 (depending on climate)
🔧 Transmission
Standard
Transmission Type:
Getrag 265 5-speed manual
Optional
Transmission Type:
ZF 4HP22 4-speed automatic
Features
Manual Gear Ratios:
3.83/2.04/1.32/1.00/0.81 (approx.) - Close ratio 'dogleg' first gear
Automatic Features:
Hydraulic torque converter, electronically controlled (limited function in '86 models)
Fluid Specifications
Manual Fluid Type:
BMW Synthetic Gear Oil (e.g., G3, G4) or equivalent SAE 75W-90
Automatic Fluid Type:
Dexron III or equivalent ATF
📐 Dimensions
Exterior
Length:
188.4 inches
Width:
69.4 inches
Height:
55.7 inches
Wheelbase:
104.7 inches
Weights
Curb Weight:
3472 lbs (manual) / 3583 lbs (automatic)
🛡️ Safety Features
Ratings
Crash Test Data:
No comprehensive NHTSA ratings available for this specific model year and variant, but E28 chassis generally performed well for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on 535i models
Passive Features
Seatbelts:
Three-point inertia-reel front seatbelts, rear lap and shoulder belts
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system (e.g., Blaupunkt or BMW branded cassette player with optional amplifier)
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS)
Connectivity
Availability:
Limited by modern standards; primarily analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (depending on driving conditions and oil used)
Spark Plug Replacement:
Every 30,000 miles (typically Bosch W8AC or equivalent)
Transmission Fluid Change:
Manual: Check condition, replace as needed. Automatic: Every 30,000-50,000 miles
Coolant Flush:
Every 2-3 years or 30,000-40,000 miles
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 4
Known Issues
Engine Management:
Motronic issues, MAF sensor degradation, idle control valve problems
Suspension:
Worn control arm bushings, trailing arm bushings, sway bar links
Electrical:
Corroded grounds, failing headlight relays, instrument cluster issues (vapor barrier damage)
Cooling System:
Radiator leaks, water pump failure, heater core leaks
Rust:
Common areas include wheel wells, rocker panels, door bottoms, trunk floor
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine - focus on performance, handling, and driver engagement
Model Evolution
E28 Generation:
Second generation of the BMW 5 Series, produced from 1981 to 1988. E28 replaced the E12 and was succeeded by the E34.
535I Introduction:
The 535i (replacing the 528e and 533i in the US market) represented the pinnacle of performance for the E28 series.
Production
Manufacturing Location:
Dingolfing, Germany
Production Years E28:
1981-1988
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Consistently lauded by automotive press for its driving dynamics, build quality, and potent engine during its production run.
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