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BMW 535 535i 1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i Model Designation: E28 Year: 1986 Codes Chassis Code: E28 Engine Code Primary: M30B34 👋 Introduction Market Position Segment: Executive Sedan / Luxury...
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Mots clés: 1986 535 535i BMW Car Cars Misc
BMW 535 535i 1986 Workshop Repair Service ManualBMW 535 535i 1986 Workshop Repair Service ManualBMW 535 535i 1986 Workshop Repair Service ManualBMW 535 535i 1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
535i
Model Designation:
E28
Year:
1986
Codes
Chassis Code:
E28
Engine Code Primary:
M30B34
👋 Introduction
Market Position
Segment:
Executive Sedan / Luxury Sports Sedan
Competitors 1986:
Mercedes-Benz W124 E-Class, Audi V8, Jaguar XJ6, Cadillac Seville
Competitive Analysis
Strengths Of E28 535I:
Sporting dynamics, refined inline-six engine, robust build quality, advanced (for the era) technology like ABS
Key Features
Powertrain:
Legendary M30 inline-six engine, sophisticated suspension, available ABS
Design Philosophy:
German engineering, driver-focused, understated luxury
📋 Manual Details
Coverage Areas
Markets Covered:
Global (all models/engines/trim/transmission types)
Regions Covered:
North America, Europe, Asia
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection (L-Jetronic), ignition system, cooling system, exhaust system, lubrication system, engine management system
Transmission Systems:
Manual transmission (Getrag 260), Automatic transmission (ZF 4HP22), clutch system, driveshafts, differentials
Chassis Systems:
Suspension (front struts, rear independent suspension, control arms, shock absorbers), steering system (power steering), braking system (ABS, front vented discs, rear discs), wheels and tires
Electrical Systems:
Wiring diagrams, battery, alternator, starter, lighting, instruments, power accessories, ECU, sensors, diagnostics
Body Systems:
Body construction, exterior panels, doors, windows, sunroof, interior trim, HVAC system, seats
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (where applicable)
Diagnostics:
On-board diagnostics (OBD), component testing, circuit diagnosis
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Detail Level:
Detailed step-by-step instructions with torque specifications, diagrams, and specifications
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, DOHC (Double Overhead Camshaft)
Engine Code:
M30B34
Displacement:
3.4 Liters (3,210 cc)
Bore X Stroke:
92.0 mm x 86.0 mm
Performance
Horsepower:
182 hp @ 5,500 rpm
Torque:
225 lb-ft @ 3,250 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Management
ECM:
Bosch Motronic (likely combination fuel/ignition control)
🔧 Transmission
Standard
Type:
Getrag 260 5-Speed Manual
Optional
Type:
ZF 4HP22 4-Speed Automatic
Features
Manual Gear Ratios Final Drive:
Gear ratios vary by market/diff ratio. Common final drive: 3.25:1 or 3.46:1
Automatic Features:
Lock-up torque converter, Sport/Economy modes
📐 Dimensions
Exterior
Length:
186.4 inches (4,735 mm)
Width:
69.3 inches (1,760 mm)
Height:
55.1 inches (1,400 mm)
Wheelbase:
104.3 inches (2,650 mm)
Weights
Curb Weight Manual:
Approx. 3,450 lbs (1,565 kg)
Curb Weight Automatic:
Approx. 3,550 lbs (1,610 kg)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Not rated under modern NHTSA standards
Active Features
ABS:
Standard (Bosch ABS II)
Passive Features
Airbags:
Driver-side airbag (optional, standard on late models)
Seat Belts:
Three-point front and rear seat belts
Crumple Zones:
Designed with energy-absorbing front and rear crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Player, optional premium sound system
Climate Control:
Manual or optional Automatic Climate Control (ACC) with digital display
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
None (rear park sensors not available)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, depending on driving conditions.
Major Tune Up Interval:
Approximately 30,000-50,000 miles (spark plugs, filters, ignition components)
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 10W-40 (API SG/SH) - Refer to manual for specific recommendations
Engine Oil Capacity:
6.5 US Quarts (6.2 Liters) with filter
Coolant Type:
BMW Coolant (Ethylene Glycol based) mixed 50/50 with distilled water
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil (e.g., 75W-90)
Transmission Fluid Automatic:
Dexron II or equivalent ATF
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Common Issues:
Oil leaks from valve cover and oil pan gaskets, timing chain wear (rare but possible), fuel distributor issues (L-Jetronic)
Cooling System Common Issues:
Radiator leaks, thermostat failures, heater core leaks (leading to interior water ingress)
Suspension Common Issues:
Worn control arm bushings, sagging springs, worn shock absorbers, strut mount failures
Electrical Common Issues:
Corroded wiring connectors, failing alternator, ignition coil issues, starter motor problems, dashboard warning light failures
ABS System Common Issues:
ABS sensor failures, ABS control unit issues, intermittent operation
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Bayerische Motoren Werke AG, founded 1916, known for performance, engineering, and luxury.
Model Evolution
E28 Generation:
Second generation of the BMW 5 Series (G28 platform), produced from 1981 to 1987. The 535i replaced the 533i.
E28 535I Introduction:
Introduced in 1985 for the 1985 model year, featuring the larger M30B34 engine.
Production
Manufacturing Location:
Dingolfing, Germany
Production Years:
1981-1987 (E28 generation), 535i specifically 1985-1987
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E28 chassis generally received positive reviews and was often a contender on Car and Driver's 10Best lists during its production run.
Ratings
Overall Performance Reputation:
Highly regarded for its driving dynamics, engine performance, and build quality for its era.
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