BMW 535i M535i 1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 535i / M535i Model Code: E28 Year: 1986 Codes Engine Codes: M30B34 👋 Introduction Market Position Segment: Luxury Sport Sedan Competitors: Mercedes-Benz W124...

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UGS: 434922

Mots clés: 1986 535i BMW Car Cars M535i Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

535i / M535i

Model Code:

Year:

Codes

Engine Codes:

M30B34

👋 Introduction

Market Position

Segment:

Luxury Sport Sedan

Competitors:

Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ6

Competitive Analysis

Key Selling Points:

Performance-oriented driving dynamics, luxurious interior, sophisticated engineering, powerful inline-six engine

Key Features

Manual Value Proposition:

Essential resource for maintaining and repairing the iconic E28 platform, empowering owners and technicians with in-depth technical knowledge.

📋 Manual Details

Coverage Areas

Scope:

All US, European, and other international market models

Variant Coverage:

535i, M535i, various chassis configurations (standard, long-wheelbase where applicable)

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (M30B34), Fuel System (Bosch L-Jetronic), Ignition System, Exhaust System, Transmission (Getrag 5-speed manual, ZF 4-speed automatic), Drivetrain (Driveshaft, Differential, Axles)

Chassis:

Suspension (Front MacPherson strut, Rear semi-trailing arm), Steering (Power assisted rack and pinion), Brakes (Front vented discs, Rear discs, ABS), Wheels and Tires

Electrical:

Wiring Diagrams, Fuses and Relays, Lighting System, Instrumentation, Starter System, Charging System, Battery, Power Accessories (Windows, Locks, Mirrors)

Body And Interior:

Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seats, Interior Trim, HVAC System (Heating, Ventilation, Air Conditioning)

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection and replacement, brake pad/rotor service

Repair:

Engine component overhaul, transmission repair/rebuild, suspension and steering component replacement, brake system repair, electrical component diagnosis and repair, body panel repair

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, starting problems, cooling system issues, fuel system malfunctions

Diagnostics:

Fault code interpretation (where applicable for the era), wiring diagram analysis, mechanical diagnostic procedures

Technical Depth

Depth:

Comprehensive; suitable for professional technicians and advanced DIY enthusiasts

Detail Level:

Detailed step-by-step instructions, torque specifications, special tool requirements, diagnostic charts, wiring diagrams

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text (OCR enhanced where possible)

Print Quality

Resolution:

High-resolution, suitable for printing specific sections or the entire manual

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6 Cylinder

Displacement:

3.430 cc (3.4 Liters)

Bore X Stroke:

92.0 mm x 86.0 mm

Compression Ratio:

8.0:1 (for M30B34)

Performance

Horsepower:

182 hp @ 5500 rpm (535i), 218 hp @ 5500 rpm (M535i)

Torque:

220 lb-ft @ 3000 rpm (535i), 232 lb-ft @ 4000 rpm (M535i)

Fuel System

Injection System:

Bosch L-Jetronic Electronic Fuel Injection

Fuel Type:

Premium Unleaded Gasoline (91+ octane)

Ignition System

Type:

Electronic Ignition (Distributorless or Distributor-based depending on specific market/year detail)

Cooling System

Type:

Pressurized Liquid Cooling

Lubrication

Oil Type Specification:

BMW Longlife-98 or equivalent synthetic oil, SAE 15W-40 or 20W-50 depending on climate. Check manual for exact specification.

🔧 Transmission

Standard

Type:

Getrag 265 5-Speed Manual Transmission

Optional

Type:

ZF 4HP22 4-Speed Automatic Transmission

Features

Manual Clutch Type:

Hydraulically Actuated Single Dry Plate Clutch

Automatic Features:

Lock-up torque converter, sport mode (in some variants)

Fluid Specification

Manual Transmission Fluid:

GL-4 Gear Oil, SAE 75W-90 or 80W-90. Refer to manual for specific BMW fluid recommendation.

Automatic Transmission Fluid:

Dexron III/Mercon or equivalent. Consult manual for specific BMW approved fluid.

📐 Dimensions

Exterior

Length:

Approx. 4620 mm (181.9 in)

Width:

Approx. 1700 mm (66.9 in)

Height:

Approx. 1380 mm (54.3 in)

Wheelbase:

Approx. 2770 mm (109.1 in)

Weights

Curb Weight:

Approx. 1500-1600 kg (3300-3520 lbs), depending on transmission and options

Gross Vehicle Weight Rating:

Approx. 2000 kg (4400 lbs)

Cargo

Trunk Capacity:

Approx. 470 Liters (16.6 cu ft)

🛡️ Safety Features

Ratings

Crash Test Information:

NHTSA and IIHS data for this era is limited; emphasis on passive safety systems of the time.

Active Features

Anti-lock Braking System (ABS) available as an option or standard on M535i

Traction Control:

Not typically available on this model year

Passive Features

Airbags:

Driver-side airbag became optional or standard late in E28 production, check specific vehicle build.

Seat Belts:

3-point inertia-reel seat belts front and rear

Crumple Zones:

Engineered with front and rear crumple zones for energy absorption

💡 Technology Features

Infotainment

Head Unit:

Original ETR AM/FM Stereo Cassette player. Optional 10-speaker Hi-Fi sound system.

Dashboard Features:

Analog gauges for speed, RPM, fuel, coolant temperature; warning lights for various systems; trip computer (optional).

Driver Assistance

Cruise Control:

Available as an option.

Parking Assistance:

Rear-mounted parking sensors were not standard or common at this time.

Connectivity

Bluetooth:

Not available in original configuration.

Comfort Features

Climate Control:

Manual or optional automatic climate control (ECC - Electronic Climate Control).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 - 10,000 miles (12,000 - 16,000 km) with synthetic oil, or annually, whichever comes first. Refer to manual for exact recommendation.

Transmission Fluid Change Interval:

Manual: every 30,000 - 60,000 miles. Automatic: every 30,000 - 50,000 miles. Consult manual.

Coolant Flush Interval:

Every 2 years or 30,000 miles.

Fluid Specifications

Coolant:

BMW Blue Coolant or equivalent ethylene glycol based antifreeze (50/50 mix with distilled water). Check manual for specific OEM part number.

Brake Fluid:

DOT 4 specification. Flush and replace every 2 years.

Power Steering Fluid:

BMW approved power steering fluid or Dexron III. Refer to manual for specific type.

Known Issues

Engine Common Issues:

Head gasket leaks (especially if overheated), oil leaks from valve cover gasket and oil pan gasket, fuel distributor diaphragm issues, vacuum leaks, idle control valve issues.

Suspension Common Issues:

Worn control arm bushings, worn ball joints, sagging front springs, rear shock absorber leaks.

Electrical Common Issues:

Corroded wiring harnesses, failing fuel pump relays, faulty central locking actuators, weak instrument cluster illumination.

Cooling System Common Issues:

Cracked plastic expansion tank, leaking radiator hoses, faulty thermostat, water pump bearing failure.

Common Part Numbers

Oil Filter:

Mann-Filter W940/31, Mahle OX 72D, Bosch 0 451 103 278 (verify for specific engine build)

Air Filter:

Mann-Filter C37123, Mahle LX50, K&N 33-2077 (verify for specific engine build)

Spark Plugs:

Bosch W8AC, NGK BP5ES (verify for specific engine build)

📚 Vehicle History

Brand Heritage

Heritage:

BMW's legacy of building driver-focused luxury sedans with sporting prowess.

Model Evolution

E28 Generation:

Second generation of the BMW 5 Series, succeeded the E12 and was succeeded by the E34. Known for its sharp styling and improved engineering.

M535I Positioning:

Performance variant, bridging the gap between standard 5 Series and the legendary M5.

Production

Production Years E28:

1981-1988

Manufacturing Locations:

Germany (Dingolfing)

🏆 Awards & Recognition

Recognitions

Automotive Press Awards:

Consistently praised by automotive press for its handling, build quality, and performance, often ranking among the best sports sedans of its era.

Ratings

Performance Ratings:

Highly regarded for its dynamic capabilities and driver engagement.

Certifications

Safety Certifications:

Compliant with all relevant safety standards for its production year.